Corrosion Resistance Of Materials Research Articles

Hollow conductive polypyrrole microtubes as microwave absorbents with good seawater corrosion resistance

Conductive polymers materials with hollow micro/nanostructure due to their special electrical properties and corrosion resistance have potential applications in microwave absorption, especially in marine environment. Herein, one-dimensional hollow conductive polypyrrole microtubes (H-PPyM) were prepared by in-situ polymerization of pyrrole monomer with methyl orange (MO) as soft template and FeCl3 as oxidant based on structural regulation strategy. The morphology and conductivity of H-PPyM can be easily controlled by adjusting the content proportion of MO. The results indicated that the surface morphology of polypyrrole changed from random granular to microtubular and the conductivity also gradually rose with the content increase of MO. When the content proportion of MO was 0.25 g, the obtained H-PPyM-0.25 composites possed notable microwave absorption capacity, simultaneously achieving ultrabroad effective absorption bandwidth (EAB, 6.7 GHz) and strong reflection loss value (RL, -33.6 dB) at a thickness of 2.6 mm with the filling content of only 10 wt.%, respectively. Furthermore, the corresponding H-PPyM-0.25 products soaked in corrosive medium (3.5 wt% NaCl solution) for one month still displayed stable tubular hollow structure and excellent microwave absorption performance with RLmin of -43.8 dB and EAB of 6.2 GHz. The research results can not only help to understand the relationship among the morphology and microwave absorption of PPy, but also open a new avenue for preparing excellent seawater corrosion resistant microwave absorption materials.

Research on Modified Thermal Barrier Coatings Against CMAS Corrosion Driven by Mechanism–Data Hybrid Model

With the development of high-efficiency gas turbine engines and increasing inlet temperatures, the performance of thermal barrier coatings (TBCs) for hot-section components has been more severely challenged. The doping of multi-element rare earth elements significantly improves the thermodynamic properties and chemical compatibility of thermal barrier coatings so that the application performance of coatings in high-temperature environments is enhanced considerably. In this work, the doped coatings prepared by REYSZ (RE = La, Sm, Nd) were investigated and characterized in terms of crystal structure, elastic properties, and thermal–mechanical properties based on the first-principles approach, combined with various empirical and semi-empirical formulations, and a predictive model for resistance to CMAS corrosion based on machine learning approaches. The results showed that the tetragonal phase REYSZ material was mechanically stable, had a large strain damage tolerance, and was not easy to fracture under applied loads and thermal shocks. In terms of CMAS corrosion resistance, the NdYSZ interfacial model had a lower surface energy (3.130 J/m2) and Griffith fracture energy (6.934 J/m2) compared with the conventional YSZ model, and Nd2O3 had the potential to improve the CMAS corrosion resistance of zirconia-based material for thermal barrier coatings. By evaluating the machine learning prediction models, the regression coefficients of the two algorithms were 0.9627 and 0.9740, and both these two prediction models showed high prediction accuracy and strong robustness. Ultimately, this work presented a novel mechanism–data hybrid method, which would facilitate the efficient development of TBC new materials for anti-CMAS corrosion.

Kinetic and Thermodynamic Aspects of the Degradation of Ferritic Steels Immersed in Solar Salt

The study and improvement of the corrosion resistance of materials used in concentrated solar power plants is a permanent field of research. This involves determining their chemical stability when in contact with heat transfer fluids, such as molten nitrate salts. Various studies indicate an improvement in the corrosion resistance of iron-based alloys with the incorporation of elements that show high reactivity and solubility in molten nitrate salts, such as Cr and Mo. This study analyzes the kinetic and thermodynamic aspects of the beginning of the corrosion process of ferritic steels immersed in Solar Salt at 400, 500, and 600 °C. The analysis of the kinetic data using the Arrhenius equation and the Transition State Theory shows that an increase in the Cr/Mo ratio reduces the activation energy, the standard formation enthalpy, and the standard formation entropy. This indicates that its incorporation favors the degradation of steel; however, the results show a reduction in the corrosion rate. This effect is possible due to a synergistic effect by the formation of insoluble Fe-oxide layers that favor the formation of a Cr oxide layer at the Fe-oxide-metal interface, which limits the subsequent oxidation of Fe.

AN ASSESSMENT OF PHASE CHANGE MATERIAL, PREPARATION TECHNIQUES AND CONTAINMENT MATERIAL WITH DIFFERENT MOLTEN SALTS FOR THERMAL ENERGY STORAGE SYSTEM

Molten salts are extensively used as high-temperature heat transfer media and thermal energy storage (TES) materials in concentrating solar power (CSP) plants. Molten salt corrosion is a critical factor influencing the safe operation of the system. This work comparatively summarizes various factors influencing molten salt corrosion, including temperature, impurities, alloy composition and gas atmosphere. Additionally, the corrosion mechanisms of nitrate, carbonate, chloride, and fluoride-based mixture salts are meticulously reviewed. The demand for high-temperature storage is indeed increasing, driven by the need for more efficient and sustainable energy solutions. High-temperature storage systems, particularly those utilizing phase change materials (PCMs) and molten salts, play a key role in enhancing energy efficiency and reducing carbon footprint. By improving the efficiency of energy storage and reducing the need for fossil fuels, high-temperature storage systems help decrease greenhouse gas emissions, contributing to the fight against global warming. The paper focused on enhancing the corrosion resistance of container materials in terms of improving PCM thermal conductivity and stability.

Corrosion, Impact Toughness and Tensile Properties of Duplex Stainless Steels Manufactured by Directed Energy Deposition

AbstractDuplex stainless steels provide a desirable combination of corrosion resistance, strength and toughness. Additive manufacturing of duplex stainless steels can be challenging due to high cooling rates and repeated reheating, which can produce detrimental microstructural constituents. In this study, a coaxial directed energy deposition system with laser and wire was used to deposit 2205, 2209 and 2509 duplex stainless steels. Corrosion resistance, strength and impact toughness in both as-built and solution annealed condition was tested and the microstructure was characterized. Solution annealing improved impact toughness considerably, produced a slight increase in corrosion resistance and a slight decrease in tensile strength. The 2205 material surpassed all common requirements and exhibited better corrosion resistance than 2209 due to less segregation between austenite and ferrite. Segregation of alloying elements was lower in intragranular austenite than grain boundary allotriomorph and Widmanstätten austenite. The 2209 and 2509 materials provided relatively low strength, especially in the solution annealed condition. For the 2509 material, sigma phase caused low as-built corrosion resistance and impact toughness. Overmatching welding consumables were found to be less suitable as feedstock for additive manufacturing due to high austenite content in the deposited material and lower corrosion resistance than conventional duplex compositions.

Insights into local wall erosion characteristics and prevention measures for cyclone separators

Cyclone separators are separation devices that use the principle of inertia to remove particulate matter from flue gases. The present study mainly focuses on wall erosion in cyclone separators and associated research. The main locations of erosion in gas–solid cyclone separators, including the entrance impact section, cyclone roof corner, vortex finder outer surface, spiral-type erosion strip, and lower cone section, are examined in detail. The main factors influencing wall erosion are discussed, including inlet flow velocity, solid particle properties and loading, geometrical structure, and manufacturing quality. Finally, several practically preventive measures against wall erosion are presented, including adjustment of operating conditions, the use of erosion-resistant materials, optimization of geometrical structures, and the addition of auxiliary devices, all of which are essential for ensuring operational efficiency, equipment reliability, safety, and environmental protection in various industrial applications. This paper aims to provide a basis for further research into erosion in cyclone separators as well as guidance for engineers involved in their industrial applications.

Achieving superior wear and corrosion resistance in FeCoNiCrNC films via nitrogen and carbon dual anions incorporation

Developing film materials thatcombine toughness, wear resistance, and corrosion resistance is a major challenge in the field of surface protection. Doping non-metallic elements such as nitrogen and carbon into high-entropy alloy films is expected to improve their overall performance. In this study, we successfully prepared nitrogen and carbon co-doped FeCoNiCrNCx high-entropy composite films using reactive magnetron sputtering. We systematically investigated the effects of different carbon concentrations on the structure, mechanical properties, friction, and corrosion resistance of the films. The results show that compared to carbon-free films, FeCoNiCrNCx high-entropy composite films with low carbon content (1.2 at.%) have remarkable characteristics, including high hardness (15.1 GPa), good toughness, excellent wear resistance (2.19 × 10-7 mm3N-1m−1), and corrosion resistance. As the carbon content increasing further, the precipitation of the amorphous carbon phase decreases hardness and toughness, reducing wear and corrosion resistance. The exceptional wear and corrosion resistance of low-carbon films make them highly promising for marine equipment protection and similar applications.

Development of a material selection decision support system for an automotive application

This study presents the development of a material selection decision support system for an automotive rooftop tent. The system uses five parameters of material cost, formability, corrosion resistance, tensile strength and hardness to optimize material choice from a list of aluminium alloy options. This was done before production via the deep drawing process can commence. The parameters were quantified using the average market prices for each alloy, product requirements obtained from the case study and the performance data that was obtained from the uniaxial tensile and hardness tests. These inputs were combined with the developed material selection framework and then programmed into a web-based decision support system for automated, data-driven material selection. The output presents the recommendation for the optimum material that balances cost-effectiveness and performance. The decision support system was successfully used to select the optimum alloy for the rooftop tent. Results show that AA1050 is the optimum material, providing weight reduction at the minimum achievable cost without compromising the product requirements for the rooftop tent. The decision support system is also scalable, and this allows it to be used with larger datasets for different products and processes in the future.

Bioresorbable composites based on magnesium and hydroxyapatite for use in bone tissue engineering: Focus on controlling and minimizing corrosion activity

A biodegradable matrix with a significant content of bioactive components can be applied for bone tissue replacement, including load-bearing applications in orthopedic surgery. The study outlines the optimized procedure for the production of bioresorbable magnesium-hydroxyapatite (Mg-HA) composites and their corrosion resistance properties. Composites were meticulously crafted by combining pure magnesium with microwave-synthesized hydroxyapatite nanopowder. Sintering occurred via spark plasma sintering technology (SPS). To align the degradation time of the resulting composites with bone remodeling, the corrosion resistance of SPS materials was enhanced through the application of plasma electrolytic oxidation (PEO) and polycaprolactone (PCL) spin-coating methods. The protective properties, morphology dynamics, and composition due to surface treatment and corrosion propagation were investigated using Electrochemical Impedance Spectroscopy (EIS), Potentiodynamic Polarization (PDP), hydrogen evolution tests, Scanning Electron Microscopy (SEM), Energy-dispersive X-ray (EDX) as well as X-ray diffraction (XRD) analysis. Analytics of the physicochemical properties data of the formed coatings indicate a significant improvement in protective characteristics and deceleration of the corrosive degradation of the samples. The application of polycaprolactone to the PEO coating leads to a decrease in the corrosion current compared to uncoated magnesium composites by more than three orders of magnitude: from 1 10−5 to 2 10−9 A cm−2. During long-term exposure of samples to 0.9 % NaCl solution, it was found that coating reduced the rate of corrosion degradation of samples from 1.5 to 80 times compared to an unprotected Mg-HA composite and sintered magnesium. Mg-HA composites treated with PEO exhibit potential application as bioactive and biodegradable materials for orthopedic implants and fixation devices.

Experimental study on effect of elastic-rigid composite boundary on shockwave from cavitation bubble collapse

Understanding the mechanisms behind the cavitation erosion resistance of elastic materials is the basis for the development of new cavitation erosion resistance materials. This paper employs underwater low-voltage discharge to induce cavitation bubble, combined with high-speed photography, shadowgraph methods, and transient pressure measurement systems to experimentally investigate the evolution and intensity of shockwave from bubble collapse near elastic-rigid composite boundary. Under the condition of constant elastic material thickness, with the bubble–wall distance increasing, shockwave shape evolves from multi-layers to single-layer. The peak pressure of the shockwave shows a trend of decreasing, then increasing, and finally stabilizing with increase in the bubble–wall distance. Furthermore, it was found that the elastic-rigid composite boundary causes the shockwave to reflect twice. As the material thickness increases, the intensity of the first reflected shockwave from the elastic surface decreases initially, then increases, and eventually stabilizes. However, that of the second reflected shockwave decreases. The total energy of the two reflections at the elastic interface is less than 4% of the mechanical energy of the bubble at its maximum volume. Finally, after the energy dissipation by the two reflections and material deformation, the elastic layer substrate withstands over 70% of the total mechanical energy of the cavitation bubble. There is an optimal elastic material thickness to minimize the shockwave load on the elastic layer substrate under the condition that the elastic-rigid composite boundary does not affect the evolution of cavitation bubble shape. These findings are significant for understanding bubble dynamics near elastic-rigid composite boundaries and provide theoretical support for developing cavitation erosion-resistant materials in engineering.

Advanced corrosion-resistant materials for enhanced nuclear fuel performance: A conceptual review of innovations in fuel cladding against molten salt degradation

The increasing demand for efficient and sustainable nuclear power has led to the development of advanced corrosion-resistant materials that can significantly enhance nuclear fuel performance. This conceptual review focuses on the innovations in fuel cladding materials designed to resist degradation in molten salt environments, which are crucial for advanced nuclear reactors like molten salt reactors (MSRs). Fuel cladding serves as a critical barrier between the nuclear fuel and the reactor environment, and its ability to withstand extreme temperatures and corrosive conditions is essential for safe and efficient reactor operation. Recent advancements in materials science have introduced novel alloys and coatings that demonstrate superior corrosion resistance in molten salts, which are used as both coolants and fuel solvents in MSRs. These innovations include high-temperature nickel-based alloys, refractory metals, and ceramic coatings, which are engineered to reduce the effects of molten salt corrosion, such as oxidation, pitting, and embrittlement. By enhancing the durability of fuel cladding, these materials contribute to improved fuel performance, longer reactor lifespans, and increased safety. This review explores key developments in corrosion-resistant materials, emphasizing the mechanisms by which these materials mitigate molten salt degradation. Additionally, it highlights the challenges associated with material selection, fabrication, and long-term performance in the highly corrosive environments of advanced nuclear reactors. Ongoing research into these materials offers promising avenues for the future of nuclear energy, particularly in addressing the limitations of current fuel cladding technologies. In conclusion, the use of advanced corrosion-resistant materials represents a significant step toward enhancing the performance and safety of nuclear fuel, ensuring the viability of MSRs and other advanced reactor designs. Continued innovation in this field is essential for the future of nuclear power.

Electrochemical corrosion behavior and passive film properties of Fe2Ni2CrV0.5Nbx (x=0.2, 0.4, 0.6, 0.8) eutectic high-entropy alloy coating prepared by laser cladding

The phase composition, microstructure morphology, and corrosion behavior of Fe2Ni2CrV0.5Nbx (x = 0.2, 0.4, 0.6, 0.8) eutectic high-entropy alloy (EHEA) coatings produced via laser cladding were investigated. The research delved into discerning the phase structures and microstructural variations of the EHEA coatings concerning differing Nb compositions. The findings highlighted a direct correlation between Nb content and the volume fraction of the eutectic structure, specifically the FCC/Laves phases. Electrochemical evaluations, including diverse tests such as potentiodynamic polarization, electrochemical impedance spectroscopy, cyclic polarization, Mott-Schottky measurements, and X-ray photoelectron spectroscopy, revealed distinct corrosion behaviors among the EHEA variants. Notably, the Fe2Ni2CrV0.5Nb0.2 coating exhibited relatively superior corrosion resistance compared with Fe2Ni2CrV0.5Nbx (x = 0.4,0.6,0.8) coatings, attributed to its lower corrosion current density (Icorr) and the formation of a thicker passive film with prolonged passivation duration. Conversely, the Fe2Ni2CrV0.5Nb0.8 coating, characterized by increased eutectic structures and grain boundary density, yielded a thicker yet non-uniform passive film with higher vacancy defects. This comprehensive exploration into the corrosion behavior and passive film properties of these EHEA coatings provides a reference for designing materials that hold promising implications for future corrosion-resistant material development in industrial parts repair applications.

Investigation of the corrosion behavior of 29NC alloy in LiCl-KCl melt at 500 oC depending on the content of Li2O and LiOH from 0 to 2 mol. %

Molten chloride salt electrolytes are promising for use as a working medium for the implementation of high-temperature technologies. Alkali metal chlorides are an aggressive environment in relation to structural materials. One of the possible methods of reducing the corrosion damage of a structural material is the method of oxygen passivation of the surface of a metal or alloy by introducing a certain amount of oxygen-containing additives into the melt. The article considers the effect of oxygen-containing impurities (lithium oxide and lithium hydroxide) on the corrosive behavior of a metal material — an alloy of the composition iron–cobalt–nickel. To assess the corrosion resistance of materials, gravimetric analysis, micro-X-ray spectral analysis (XRSA) of the surface and cross-section sections, and X-ray phase analysis (XRF) of the sample surface were used. The dependences of the corrosion rate of the material on the concentration of oxygen-containing additives Li2O and LiOH are presented. Based on the data set of gravimetric, MRSA and XRF data, it was found that 29NC alloy samples in the LiCl–KCl–nLi2O salt melt are not susceptible to corrosion, but in the LiCl–KCl–nLiOH melt, the speed of the 29NC alloy increases significantly due to the interaction of the LiOH additive with the most electronegative component of the alloy — iron.

An Analysis Comparing the Taguchi Method for Optimizing the Process Parameters of AA5083/Silicon Carbide and AA5083/Coal Composites that Are Fabricated via Friction Stir Processing

Aluminium metal matrix composites are widely used in automotive, aerospace, marine, and structural engineering due to their high strength-to-weight ratio and superior mechanical properties. Optimizing friction stir process parameters is critical to enhancing the performance of these materials. This study investigates the effects of FSP parameters such as rotational speed, tilt angle, and traverse speed, on the mechanical properties of AA5083/Silicon carbide and AA5083/Coal composites. Using a Taguchi L9 design of experiments, signal-to-noise ratio, and analysis of variance, this study identifies the optimal process settings for maximizing ultimate tensile strength, microhardness, and elongation. From the results, the study revealed that for AA5083/Silicon carbide composites, rotational speed was the most significant factor affecting tensile strength, while for AA5083/Coal composites, tilt angle played a more critical role. Rotational speed consistently influenced microhardness and elongation for both materials. The signal-to-noise ratio analysis indicates that optimal FSP parameters vary depending on the reinforcement material used. This study highlights the importance of tailoring FSP settings to specific reinforcements to achieve optimal mechanical properties. These findings contribute to the advancement of friction stir processing techniques for fabricating high-performance aluminium metal matrix composites, particularly for applications in industries requiring strong, lightweight, and corrosion-resistant materials.

Investigating the mechanical properties and corrosion resistance of extruded Mg-1Zn-xCaO (x=0, 0.5, 1.0 wt%) materials

The effect of nano-CaO content on the microstructure, mechanical properties, and in vitro degradation performance of extruded Mg-1Zn alloys was investigated to enhance the strength and corrosion resistance of biodegradable materials for medical implants. The results showed that the addition of CaO nanoparticles effectively refined the size of dynamic recrystallization grains in the extruded composites. During the extrusion process, Ca2Mg6Zn3 and Mg2Ca phases precipitated in the Mg-1Zn-0.5CaO and Mg-1Zn-1CaO composites, respectively. As the CaO content increased, the basal texture strength was elevated from 3.97 for the Mg-1Zn alloy to 12.05 for the Mg-1Zn-1CaO composite. Benefiting from the combined mechanisms of grain refinement, dislocation strengthening, and precipitation strengthening, the yield strength of the materials was fortified with an increase in CaO content. During the short immersion time, the matrix of the extruded Mg-1Zn-0.5CaO composite was preferentially corroded, resulting in the formation of a dense corrosion product layer that impeded the transport of ions in the electrolyte solution, thereby exhibiting the lowest annual corrosion rate. With an increase in the immersion time, galvanic corrosion destroyed the protective film, leading to a slightly higher corrosion rate in the extruded Mg-1Zn-0.5CaO composite compared to the Mg-1Zn alloy. The substantial nano-Mg2Ca phase particles were preferentially degraded, causing severe pitting corrosion in the extruded Mg-1Zn-1CaO composite, which exhibited the highest degradation rate. The extruded Mg-1Zn-0.5CaO composite exhibited superior overall properties; its yield strength, elongation, and annual corrosion rate after immersion (21 d) were 334.9 MPa, 8.9 %, and 1.06 mm/y, respectively.

Architecture of a remelted layer with the nano-lamellar structure at the surface of Fe[sbnd]B materials via laser remelting to resist liquid aluminum corrosion

In this work, a significant enhancement of corrosion resistance of Fe-B materials in liquid Al (750 °C), with a corrosion rate one order of magnitude lower than that of H13 die steel, has been achieved by constructing nano-lamellar structures in the matrix. Results indicate that the nano-lamellar structure can not only effectively obstruct the interdiffusion between the Al and Fe atoms, restricting the growth of corrosion layers, but also accommodate sufficient growth and thermal stresses, suppressing the spallation of corrosion products. Furthermore, the ceramic nanoparticles in-situ formed in the nano-lamellar structure can inhibit the inward diffusion of Al atoms, greatly enhancing the corrosion resistance of α-Fe matrix. Besides, they also provide a robust pinning effect on the corrosion interface, improving the adhesion strength of corrosion products with the matrix. The architecture of nano-lamellar structure with nanoparticles may provide a novel strategy against liquid Al corrosion and shed new light on the development of corrosion-resistant materials.

One parallel in early oxidation stages of Cr-containing alloys

The first oxide crystals formed during the early oxidation stages are considered to be the critical stage for the corrosion resistance of metallic materials against oxidants. The corrosion resistance of Cr-containing alloys is generally linked to Cr-rich oxide layers; however, their applicative performance varies remarkably. Classical models addressing the formation of these layers fail to account for the associated dynamics. We present evidence that Cr-containing Fe-, Co-, Ni-base and high-entropy alloys exhibit a parallel phenomenon during the initial transient stage: two-layered, multicompositional oxide grains with Cr always occupying the inner layer adjacent to the bulk. We propose that oxide growth occurs at a single location which allows to consistently incorporate all presented results. Oxide layer growth occurs inside the oxide grains at the transition to the Cr enrichment, independent of the initial oxide crystal structure. A potential multi-scale model for oxidation requires implementing the presented results which emphasizes the dominance of kinetic contributions during the early stages of oxidation.

Sustainable materials for corrosion-resistant energy harvesting: a conceptual framework for innovations in biodegradable solutions for nuclear applications

The demand for sustainable materials in energy harvesting technologies has led to significant advancements, particularly in the development of biodegradable solutions for nuclear applications. This conceptual framework explores innovations in corrosion-resistant materials that combine sustainability with enhanced performance for nuclear energy systems. The integration of biodegradable materials into nuclear applications presents an opportunity to reduce environmental impact while maintaining efficiency and safety standards in harsh conditions. This review focuses on the dual challenge of corrosion resistance and biodegradability, which are critical for long-term operation in nuclear environments. Traditional materials used in nuclear reactors, such as stainless steels and superalloys, often struggle with corrosion and disposal issues. By contrast, biodegradable materials offer potential solutions to these challenges, with recent innovations providing sufficient resistance to radiation and corrosive environments. This framework investigates the properties of biodegradable polymers, composites, and coatings that have been adapted for nuclear energy harvesting systems. A central theme of this framework is the application of nanostructured and hybrid biodegradable materials designed to withstand the extreme conditions within nuclear reactors. These materials exhibit self-healing and passivation capabilities, contributing to their corrosion resistance. The review also discusses various strategies for optimizing the performance of biodegradable materials, including surface treatments, alloying, and coating techniques, which enhance both sustainability and durability. Moreover, the framework highlights ongoing research in bio-based materials and their potential for scalability in nuclear applications. Although challenges remain in ensuring consistent performance over extended periods, the prospects for integrating biodegradable, corrosion-resistant materials in energy harvesting systems are promising. In conclusion, this conceptual framework outlines the potential of biodegradable solutions for revolutionizing nuclear applications by addressing corrosion resistance, environmental sustainability, and material lifecycle management. Continued research and innovation in this field could transform energy harvesting technologies, driving the shift toward greener, more sustainable nuclear energy systems.. Keywords: Sustainable Materials, Corrosion Resistance, Energy Harvesting, Biodegradable Solutions, Nuclear Applications, Nanostructured Materials, Bio-Based Composites.

Preparation and Performance Study of Zinc Dibenzyl Dithiocarbamate Self‐Assembled Film on Electrodeposited Cu–Ni Alloy Surface

ABSTRACTThis study developed a green and efficient surface protection method for Cu–Ni alloys. A zinc dibenzyl dithiocarbamate film was prepared on the surface of electrodeposited Cu–Ni alloys using the self‐assembly method to improve the material's corrosion resistance in seawater. The influence of zinc dibenzyl dithiocarbamate concentration and self‐assembly time on the corrosion resistance of the self‐assembled films was investigated through electrochemical testing. The findings revealed that at a zinc dibenzyl dithiocarbamate concentration of 10 mmol/L and a self‐assembly time of 20 min, the self‐assembled film exhibited the most robust corrosion resistance, achieving a maximum corrosion inhibition efficiency of 97.70%. The self‐assembly and adsorption mechanism of zinc dibenzyl dithiocarbamate were explored using molecular dynamics simulations and adsorption isotherms. The protective effect of self‐assembled films was visually observed through salt spray testing. Zinc dibenzyl dithiocarbamate self‐assembled film technology has high application prospects in the field of marine anti‐corrosion.

Pre‐oxidized Recycled MgO–Steel Composite Material for Possible Application in Cryolitic Melts

Recycled MgO–C lining bricks and 316L stainless steel are used to manufacture composite material for inert anode samples for aluminum electrolysis cell. The microstructure of the composite material is characterized after preoxidation thermal treatments at 800, 900, and 1000 °C as well as in its sintered state. Preoxidation (PO) process is designed to enhance the material's corrosion resistance in molten cryolite environments by developing robust Fe–Mg–O, Fe–Cr–O‐ containing phases. Analytical techniques including scanning electron microscopy, electron backscatter diffraction, and energy dispersive X‐ray spectrometry are applied to characterize the phase formation, revealing the potential of these composites for use as inert anodes in aluminum electrolysis cells. PO at 800 °C is not sufficient to form adequate protective oxide layers. Whereas, PO at 900 and 1000 °C leads to the formation of protective oxide layers containing Mg–O Fe–O halite‐like solid solutions and (Cr,Fe)3O4 spinel phase. Sample, preoxidized at 1000 °C is sealed in Mg–Fe–O spinel phase.