To enhance the leaching of chalcopyrite in sulfuric acid solution at atmospheric temperature, chloride (Cl−) and ammonium (NH4+) were employed in this paper. Action of these additives in chalcopyrite leaching was explored, with an emphasis on the synergistic catalytic effect of Cl− and NH4+. It was demonstrated that the single addition of Cl− and NH4+ could promote the chalcopyrite leaching process respectively. However, the amount of copper ions extracted in the presence of NH4Cl was significantly higher than the sum of that of Cl− and NH4+. With the separate addition of 1 mol/L NaCl, (NH4)2SO4 and NH4Cl, the copper extraction yield of chalcopyrite was 264.1, 138.8 and 598.5 mg/L respectively, while that of the control group was only 69.6 mg/L after 15 days. XRD and SEM-EDS results showed that covellite (CuS) was formed in the control system, while elemental sulfur (S0), atacamite (Cu2Cl(OH)3) and copper ammonium chloride complex (Cu(NH4)6Cl2) were newly formed in the presence of NH4Cl. In addition, chalcopyrite dissolution was controlled by the diffusion model supported by kinetic modelling, while it turned into chemical reaction with NH4Cl addition, indicating that the formed passivation layer was eliminated. This study suggests that the combination of Cl− and NH4+ can provide a novel approach for promoting the chalcopyrite leaching in sulfuric acid media.
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