Carbon fiber (CF) reinforced polymer composites have found widespread application due to their exceptional properties, including high specific strength and modulus, thermal stability, and chemical durability. However, since the interface serves as the bridge for load transfer between fiber and resin, the interfacial property directly affects the holistic performance of the composites. Considering the inertness of CF and polyetheretherketone (PEEK), as well as the modulus gap between them, we propose a flexible-rigid sizing agent to enhance the interfacial interaction. The sizing layers are constructed by the transition layer of polyetherimide (PEI) and the hybrid nanoparticles consisting of rare-earth coordination bonded flexible aramid nanofiber and rigid nano-TiO2. Calculated by density functional theory (DFT), the electron density difference (EDD) result displays the transfer of electrons between aramid nanofiber and nano-TiO2 acted by rare-earth element. This treatment with flexible-rigid sizing agent significantly improves the surface activity, roughness, and wettability of CF. Meanwhile, the flexural strength and interlaminate shear strength (ILSS) of as-prepared CF/PEEK composites are 91.4% (810.2 MPa) and 58.2% (82.6 MPa) higher than those of unmodified CF/PEEK composites. This work presents a robust and promising approach for fabricating high-performance CF/PEEK composites.
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