Controlled release technology of chemical fertilizers is an important cornerstone for the efficient development of sustainable agriculture. Damage to the coating layer and fragmentation of particles during the application of controlled release fertilizers can lead to the loss of their controlled release properties, making the development of effective damage reduction operations a key focus in the study of such agricultural materials. Therefore, this paper employs the bonded particle model (BPM) method within the discrete element method (DEM) framework to investigate the mechanism of coating damage in controlled-release fertilizers. It establishes a classification of damage types based on the level of damaged particles as an effective analytical approach. Furthermore, a comparative analysis is conducted between the discrete element particle model (DEPM) method and the bonded particle model method in terms of their performance in discharge mechanics and flow characteristics. The results indicate that the breakage rate of fertilizer discharge is influenced by both the formation of a steady state and the depletion of the fertilizer load within the container, with an average breakage rate of 1.511% over the total period. Differences in the average maximum compression force and mass flow rate between the discrete element particle model group and the bonded particle model group were 60.355 N and 1.998 g/s, respectively, reflecting limitations imposed by the fertilizer models on expected damage deformation behaviors. This study elucidates the process and potential impacts of fertilizer particle damage and deformation, revealing the strengths and limitations of two simulation model approaches under different application conditions, providing insights for sustainable agricultural production and technological innovation in fertilization equipment.
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