Blend Composition Research Articles

Effect of Textile Materials Blend Composition on Duration and Continuity of Manufacturing Process at its Organizational Preparation Stage

Effect of Textile Materials Blend Composition on Duration and Continuity of Manufacturing Process at its Organizational Preparation Stage

Synthesis and Characterization of PS/PVP Polymer Blend Composites with Different Nanofillers for Production of Green Hydrogen

Synthesis and Characterization of PS/PVP Polymer Blend Composites with Different Nanofillers for Production of Green Hydrogen

Mechanical properties of basalt/jute fiber composites to improve the phenomenon of drawing delamination

AbstractIn recent years, natural fibers have been commonly used to reinforce various polymers, resulting in composites with excellent mechanical properties. To address the challenge of delamination and significant fiber pull‐out in inter‐laminar hybrid composites during stretching, this study focused on preparing intra‐laminar hybrid textile composites using basalt fibers (BFs) and jute fibers (JFs) as raw materials. Moreover, the mechanical properties of BF/JF intra‐layer blended fabric composites were investigated. The prepared composites underwent tensile, flexural, impact, and dynamic mechanical analysis (DMA). The results indicated that intra‐laminar blended composites demonstrated superior mechanical properties compared to inter‐laminar blended fabric composites. The DMA results revealed that the intra‐laminar blended composites featured a high peak loss factor. Morphological analysis indicated enhanced stress transfer from fiber‐to‐fiber and fiber‐to‐matrix in the intra‐laminar blended composites.Highlights Fiber blending can expand the application areas of natural fibers. Fiber blending can reduce interlayer damage. Intra‐layer blending differs from interlayer hybrid composites. Strong bonding between fibers facilitates effective stress transfer. “Green” composites exhibit exceptional mechanical properties.

In vitro antioxidants and anti-inflammatory potentials of high protein-fibre cookies produced from whole wheat, sweet potato, rice bran and peanut composite flour blends

The growing demand for low-cost and functional snacks in many developing nations called for interest in the use of locally grown crops as substitutes for costly imported wheat flour. The amino acid composition, antioxidant and anti-inflammatory properties of the cookies from whole wheat, sweet potato, rice bran and peanut (56.25:18.75:5:20; 37.50:37.50:5:20; 18.75:56.25:5:20% as WPRG 1, WPRG 2, WPRG 3) composite flour blends, respectively, were obtained in this study. The 100% whole wheat and 100% refined flours served as control 1 and 2, respectively. The level of hydrophobic and aromatic amino acids was significantly (p < 0.05) high in WPRG 2 (~ 30 and ~ 10%), respectively when compared to others. However, the branched chain amino acids and Fischer ratio was significantly (p < 0.05) high in WPRG 1 (11.40% and 1.29), respectively, which could have contributed to their improved bioactivities. Notably, the composite cookie samples WPRG 1, 2 and 3 had higher hydroxyl (73.86 − 84.16%), DPPH (76.52 − 84.60%) radical scavenging as well as ferric reducing antioxidant (0.64–0.87 mmolFe2+/mg) properties than the control samples WWF and CWF, respectively. On the contrary, the metal chelating activities of the cookies WPRG 1–3 were not significantly (p > 0.05) different from control samples WWF and CWF. The improved amino acid profile and enhanced antioxidant properties of the composite cookies might have effectively influenced their anti-inflammatory properties (IC50; < 26 μg/ml) when compared to the control samples (IC50; ~ 40 μg/ml), respectively. Hence, the cookies that comprised of antioxidants and anti-inflammatory potentials needed in human health, were acceptable by the consumers.Graphical

Optimizing Cookie Formulation Using a Composite Flour Blend of Soybean, Beetroot, and Wheat: Effects on Physicochemical and Phytonutrient Characteristics

This study aimed to optimize cookie formulation using a composite flour blend of soybean (SF), beetroot (BF), and wheat (WF). Four blends were formulated: 50% WF:45% SF:5% BF (T1), 50% WF:35% SF:15% BF (T2), 50% WF:25% SF:25% BF (T3), and 100% WF (Control) (T4) for cookie preparation. The inclusion of SF and BF had significant effects on the physical, chemical, and phytonutrient attributes of the cookies. Results showed an increase in diameter and height with the addition of beetroot and soy flour. T2 had the highest weight (9.57g), diameter (5.42cm), and spread ratio (6.46) among the blends, while T3 had the highest total color difference. T1 cookies had higher levels of protein, crude fiber, total phenolic content, and total antioxidant activity compared to the control. Statistical analysis indicated that the sensory characteristics of the cookies were not significantly affected by the addition of soy and beetroot flours. This study suggests that composite flour cookies enriched with nutritional and antioxidant properties can be developed by incorporating varying levels of beetroot and soy flour alongside wheat flour.

Assessing the impact of bacterial blends, crosslinking enzyme and storage times on volatile and non-volatile compound production in fermented pea protein emulsion gels

Pea protein is a promising ingredient for plant-based cheese production but has poor consumer acceptance due to intrinsic beany flavors. Fermentation could potentially decrease these off-flavors while also producing desirable cheese-like aromas. Pea protein emulsion gels were fermented using four different bacterial blends for 16 weeks with and without the crosslinking enzyme transglutaminase. The volatile organic compound (VOC) profiles were assessed by GC–MS and the peptide profile was measured by LC-MS/MS during storage. VOC production was mainly affected by the composition of the bacterial blends, followed by storage time. Crosslinking of the protein gel structure had minimal impact on VOC production. The peptide-level profiling revealed that crosslinking can reduce peptide size and the production of bitterness-like peptides in some blends. This study provides insights into the effect of bacterial blends, storage time, and enzymatic crosslinking on the production of volatile components and peptides related to aroma and peptide profiles for pea protein.

Nanoparticle-induced morphology evolution and property expression in immiscible polymer blend composites−A review of fundamental understanding on nanoparticle migration and interface crossing

Nanoparticle-induced morphology evolution and property expression in immiscible polymer blend composites−A review of fundamental understanding on nanoparticle migration and interface crossing

Optimization of Barrier Properties of PLA/PBAT Polymers in Biodegradable Materials

AbstractDespite its popularity as a bio‐based biodegradable material, polylactic acid (PLA) has a number of shortcomings. Nevertheless, the combination of poly(butylene adipate co‐terephthalate) (PBAT) and thermoplastic starch (TPS) to enhance the mechanical properties of PLA was achieved through the utilisation of PLA/PBAT/TPS ternary composites, which were created through the calendering method. These composites exhibit advantageous characteristics, including high ductility, enhanced toughness, and biodegradability. The results of the water vapour permeability test indicate that the proportion of the material composition exhibiting the lowest value of water vapour permeability is 2.0571 g/m²·24h. The results of the water vapour transmission test demonstrate that the material generated by the composition ratio has the lowest water vapour transmission, indicating that the composite material blending effect is superior. The majority of current research employs nanocellulose as a substrate in PLA, with a paucity of studies investigating its use in PLA/PBAT/TPS composites. These composites are modified due to the notable divergence of nanocellulose from the hydrophobicity of the composite and its susceptibility to decomposition at elevated temperatures. This study establishes a foundation for future research in this field.

Comparative study of virgin and recycled polyethylene terephthalate and polypropylene intermingled thermoplastic composites

AbstractIn this study, a comparative analysis of the use of recycled PET (R‐PET) in synthetic and natural fiber blended composites was made. PET, R‐PET, and PP yarns were folded with reinforcing fibers by commingling technique and then fabrics were prepared using weaving technology. Hot compression molding technology was used for composite fabrication. Tensile and impact characterization revealed the significant influence of reinforcing and TP fibers on mechanical properties. R‐PET matrix glass fiber reinforced composites exhibited 41.77% higher tensile strength than virgin PET and 20.41% higher than PP. In terms of tensile strength for linen reinforced samples, R‐PET shows an impressive 181% improvement over virgin PET and 154% over PP. According to the drop weight test results, glass fiber reinforced R‐PET matrix sample exhibited a peak load value 53% higher than that of the virgin PET matrix, although it was 9.47% lower than the PP matrix. In linen fiber reinforced samples, R‐PET demonstrated a 57.73% improvement over virgin PET but lower by 9.47% compared to the PP matrix. During this time, DSC, TGA, FTIR, and flammability tests were also performed on the composite samples. The results showed that R‐PET has easy processability as a matrix material and provides better wetting of the reinforcing fibers. For this reason, it has been shown that R‐PET matrix samples provide better mechanical properties than both PET and PP matrix samples. It has also been determined that R‐PET is a more suitable matrix material compared with natural fiber reinforced composites.Highlights Commingled yarns were used for preparing composites. R‐PET yarns were used as matrix in preparing glass and linen reinforced composites. R‐PET was compared with virgin PET and PP yarns. R‐PET showed great potential in easy preparation of TP composites. Composites made with R‐PET showed improved thermal and mechanical properties.

Polymer blend compositions reliant comprehensive study on optical, thermal, structural, and broadband dielectric and electrical properties of P(VDF-HFP)/PMMA films

Polymer blend compositions reliant comprehensive study on optical, thermal, structural, and broadband dielectric and electrical properties of P(VDF-HFP)/PMMA films

Chemical Composition and Crystallization Behavior of Oil and Fat Blends for Spreadable Fat Applications.

To meet the expectations of European consumers, who prioritize agro-environmental factors and local resources, the substitution of fats (palm, coconut, shea) and achieving a balanced fatty acid profile in spreadable fats are gaining more attention. The crystallization at 4 °C of a lipid blend composed of rapeseed oil, anhydrous dairy fats, and emulsifiers was studied using a multi-scale approach (DSC and X-ray diffraction techniques) to understand the emergence of polymorphic structures. Although the addition of PUFA from rapeseed oil reduces the atherogenicity and thrombogenicity indices in the blend, controlling the cooling kinetics influences the shapes (needles and spherulites) and sizes of the crystalline structures (small crystals form at a cooling rate of 1 °C min-1, while larger crystals form at higher rates of 5 and 10 °C min-1). The crystallization behavior revealed differences in polymorphic forms at 4 °C in the blend, with a transition to different forms occurring more rapidly compared to dairy fat (stop-and-return method). The study shows crystalline coexistence (α, β', and β) in a 2L lamellar structure, with the β' form being predominant. This structure is ideal for formulating a spreadable product, offering good spreadability (SFC < 32% at 10 °C), mouthfeel, and nutritional benefits compared to butter.

Composition Dependence of Flow-Induced Crystallization in High-Density Polyethylene/Isotactic Polypropylene Blends.

Polyolefins, including high-density polyethylene (HDPE) and isotactic polypropylene (iPP), account for over half of the worldwide plastics market and have wide-ranging applications. Recycling of these materials is hindered due to separation difficulties as co-mingled blends of HDPE and iPP often exhibit brittle mechanical behavior because phase separated domains detach under stress due to low interfacial adhesion. Motivated to improve mechanical properties of mixed recyclates during processing, this work examines the effect of shear on the crystallization kinetics and rheological properties of HDPE-iPP blends utilizing a combination of differential scanning calorimetry (DSC), rheo-Raman spectroscopy, polarized optical microscopy, and scanning electron microscopy (SEM). In the quiescent experiments, the crystallization temperature as a function of blend composition exhibits a distinct decrease when the iPP forms the droplet phase, as expected, due to fractionated crystallization. In the presence of shear, we find elongated domains due to high capillary number. Unexpectedly, we find a compositional dependence to the flow-induced crystallization (FIC) of iPP: stronger FIC is observed in all blends compared to the pure iPP. Moreover, the flow completely counteracts the reduced crystallization arising from fractionated crystallization, indicating that the flow is able to induce nucleation in droplets to an extent such that it offsets the reduction in active nucleating agents in finite size droplets. We attribute these effects to differing microflow fields in the various morphologies as the iPP domains deform under shear.

Repurposing trityl-substituted triphenylamine-based polyimides for gas separation membranes by blending with a fluorinated polyimide

In the attempt to develop gas separation membranes by reusing polymers with no film-forming ability but with great potential for this purpose, blending has been approached as a simple, time- and cost-effective strategy. Herein, blends of trityl-substituted triphenylamine (TTA)-based polyimides and a fluorinated polyimide (6F-PI) were involved to prepare dense membranes by drop-casting technique. The two blend components involved in variable amounts led to different film morphologies with a strong impact on most blends' properties and gas separation performance. According to optical microscopy, SEM, AFM, and FTIR investigations, the blend series containing hexafluoroisopropylidene (6F) groups in both polyimide components proved to be fully miscible at the molecular levels. When a single 6F-based component was integrated into the blend, the polymers proved to be compatible, but only partially miscible, with a two-phase structure, in which 6F-PI wrapped around the TTA-PI growth fibrillar domains. However, all blends displayed a single glass transition and FTIR bands which do not sum the ones of the polymer components, as well as a high thermal stability, close to that of 6F-PI. Regardless their miscibility level, all blends behaved as classical polyimide films, with good mechanical properties and chemical resistance to corrosive media like acid vapors or basic solutions. The blend composition and diimide structure of TTA-PI little affected the dielectric behavior, unlike the gas separation performance that strongly depended on these characteristics. The higher amount of 6F groups in the miscible blends endowed the membranes with superior permeability and selectivity, allowing in some cases to surpass the trade-off rule. Generally, the gas permeability decreased with the increase of TTA-PI content, with some exceptions. The low intermolecular interfacial interactions promoted by TTA-PI were found to be beneficial to preserve a good selectivity of gas molecules with a small kinetic diameter (He, CO2) though their permeability is lost. The gas permeability changes as a function of the blend composition and structure were mostly due to changes in the solubility coefficient and less from gas diffusion capability, at least for CO2 and N2.

FeSi-NiAl composite as a future tool material

Composite materials based on NiAl matrix and FeSi reinforcement are tested as potential tool materials in this work. The components (FeSi, NiAl) were prepared by mechanical alloying separately, blended and consolidated by spark plasma sintering method. The results showed that the composite blend can be successfully sintered at 1000 °C. Thermodynamic calculations were performed in SW Thermo-Calc, ver. 2019a for obtaining the phase diagrams of the studied systems. The composite has the hardness almost comparable with the heat-treated cold work tool steels. The hardness increases with the growing amount of silicide in the mixture. The same trend can be slightly visible also in wear resistance and the results nearly reach the performance of high-grade cold-work tool steels but having lower friction coefficient. The ultimate compressive strength reached values of 1830 - 2640MPa, depending on chemical composition. The result indicate that these materials could reach the performance of the high grades of tool steel, but without the need for any heat treatment, which makes them to be a really promising eco-friendly alternative.

Synthesis and Characterization of Chitosan/Sericin Composite Blend Membranes Containing Silver Nanoparticles for Effective Antibacterial Applications

AbstractDue to drug‐resistant bacteria, antimicrobial composite materials that will replace antibiotics are among the current research topics. In this study, environmentally‐friendly, low‐cost, easy‐to‐synthesize chitosan/silk sericin/silver nanoparticles (Cht/SS/AgNPs) membranes were obtained for use in antibacterial applications. For material synthesis, firstly, AgNPs were obtained by mixing solution of 2 % sericin (at pH 11)‐10 mM AgNO3 at 100 °C with hydrothermal method and AgNPs formation was confirmed by UV‐Vis measurements. Then, sericin/AgNPs solution was added to chitosan solutions at different ratios and Cht/SS/AgNPs composites were obtained by solvent casting method. The final forms of the membranes were characterized by fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM)‐energy dispersive X‐ray spectroscopy (EDS), and thermogravimetric analysis (TGA). Water retention capacities and mechanical properties of the membranes were also determined. Finally, antibacterial and biocompatibility properties were evaluated by disc diffusion test method on Escherichia coli and Staphylococcus aureus and MTT on L929 fibroblast cell line, respectively. The obtained membranes had homogeneous appearance, high swelling ratios, good mechanical properties. The composites also showed excellent antibacterial activity, especially on S. aureus and good biocompatibility. In summary, Cht/SS/AgNPs composites can be used as an alternative polymeric antibacterial materials especially as the wound‐dressing materials or functional packaging materials.

Physicochemical and sensory properties of wheat-germinated sorghum-pigeon pea flour blends and their chin-chin-making potential

The effects of the substitution of wheat flour (WF) with Germinated Sorghum Flour (GSF) and Pigeon Peas Flour (PPF) at ratios of 100:00:00; 90:5:5; 80; 10:10 and 70:15:15 respectively in the proximate and mineral composition of the flour blends and the sensory properties of the chin-chin produced from the composite flour using standard methods were evaluated. The substitution reduced the moisture content from 10.55 to 9.18% while ash, fiber, protein, and fat content increased from 5.25 to 8.16%; 0.45 to 1.23%; 8.11 to 14.19%, and 3.37 to 5.42% respectively. An expected decrease in the carbohydrate content was recorded. The addition of GSF and PPF increased the sodium (1.18 - 1.45mg/100g); Potassium (1.48 - 3.49 mg /100g) and magnesium (0.68 - 1.66mg/100g) while zinc which was the most abundant out of all the mineral element assessed decreased from 74.32 - 36.61 mg/100g. The 100% WF Chin- -chin was ranked highest in color, taste, aroma, crispness, and general -acceptability closely followed by chin-chin produced fun 80WF: 10GSF: 10 PPF. This implies that wheat flour, germinated sorghum four and pigeon pea flour blends will produce chin-chin of good nutritional qualities

Studies on mechanical, thermal, rheological and impact properties of polyamide 6 and thermoplastic copoly(ether-ester) elastomer blends

A series of blends of polyamide 6 (PA-6) (nylon-6) and a copoly(ether-ester) (HYTREL) were prepared by the melt-mixing method using a twin-screw extruder. The HYTREL content was varied from 0% to 25% by weight of the blends. Thermal and rheological studies on the blends using differential scanning calorimetry, dynamic mechanical analysis (DMA) and capillary rheometer showed that the blends are semi-compatible in nature. A two-phase globular morphology of the blends was established by scanning electron microscope (SEM) analysis. The matrix ligament thickness (interparticle distance) in each blend composition was measured from SEM images and compared with those calculated using Wu’s equation. The impact strength of the blends as measured by the Izod impact test was found to be substantially improved as a result of the incorporation of HYTREL. The toughness determined by loss area calculation from the DMA spectrum showed similar trends. The toughness was found to be optimal in a blend having 15 wt.% HYTREL with an average dispersed particle size of around 450 nm. The yield stress of the blend decreased in comparison to PA-6 on addition of HYTREL, while the thermal stability of PA-6 remained unaffected.

Mathematical modeling for hydrogen blending in natural gas pipelines moving towards industrial decarbonization: Economic feasibility and CO2 reduction analysis

Hydrogen blending has proved to be a promising alternative to reduce CO2 emissions in current applications such as the industrial sector in which natural gas is the fuel source since it can mitigate GHG emissions and help to reach nation’s goal of decarbonization. This study explored the feasibility of different hydrogen blend compositions going from 1% to 30% hydrogen content (by volume) by computational simulations to determine the best performance of the system considering real operating conditions from Central Plant at UC Irvine. This work also performed an economic analysis as part of the implementation plan. It was determined that a blend of 19% H2 content could be implemented without any major renovation of utility infrastructure based on the operating conditions and change in the properties of the mixture. An addition of 30% H2 can reduce around 11% of the emissions produced by pure natural gas. This is equivalent to 1422 kg of CO2 in 1 h. It is evident that the higher the H2 content, the better the CO2 benefits that would be produced, but for the actual application of higher hydrogen content, there is a need for a better understanding of the effects of hydrogen in the current natural gas pipeline. Based on the CO2 savings, it was determined that a 30% blending of hydrogen may save about 22.2% of the economic cost compared to natural gas.

Enhanced abrasion resistance of NR/BR/TBIR composites through the synergistic reinforcement of carbon black and graphene oxide: Structural influence and mechanistic insights

AbstractCarbon black (CB) with different structural parameters together with graphene oxide were formed into uniformly dispersed filler network for enhancing the abrasion resistance of natural rubber/cis‐1,4‐polybutadiene rubber/trans‐1,4‐poly(isoprene‐butadiene) rubber blended composites. It showed that the CB structural parameters, such as specific surface area, surface activity and structural degree affected the formation of bound rubber. With the increase of bound rubber content, the homogeneity of filler network structure was improved and the filler‐rubber interaction was enhanced, resulting in a remarkable increase in the mechanical properties, thermal performance and abrasion resistance of the composites. Among the different types of CB, the composites filled with high‐structural‐degree CB of N134 had DIN wear volume as low as 76 mm3 and exhibited 19.5% higher abrasion resistance than N330. Wear surface observations and wear mechanism analyses showed that the increase in abrasion resistance was related to the improvement in tear resistance, hardness and thermal properties of the composites. Multiple linear regression analyses yielded that the structural degree in the structural parameters of CB had a significant correlation effect on the formation of bound rubber, and there was a strong linear relationship between the abrasion resistance of the composites and the content of bound rubber.Highlights Trans‐1,4‐poly(isoprene‐butadiene) rubber as compatibilizer for NR/BR blends. Synergistic enhancement of rubber using carbon black and graphene oxide. Carbon black with high structural degree promotes the formation of bound rubber. Described correlation between CB structural parameters and abrasion resistance of rubber.

Development and evaluation of silver-infused Biopolymer coated cotton wound dressings as possible wound healing material

Wound management is a critical clinical issue, with substantial economic and social implications. Traditional dressings often lead to poor healing, impacting the effective wound repair is an ongoing challenge. So, this research aimed to investigate the development of a novel medical textile auxiliary in the form of a padded cotton bandage coated with a blend of agricultural biopolymers (xanthan gum and gum arabic) containing AgNPs with an emphasis on environmental friendliness and sustainability. The samples treated with various biopolymer blend compositions that were assessed by SEM and FTIR analysis, tensile strength, antibacterial properties, and comfort attributes, including air permeability and wicking. Antibacterial tests showed no bacterial growth on the samples, with the maximum inhibition zone measuring 3.3 mm. The mechanical and comfort tests revealed that the blend with 0.5 % xanthan gum and 1 % Arabic gum achieved the highest air permeability at 500 mm/s, the sample with the highest GSM demonstrated superior tensile strength at 42 N, and the 50 GSM sample exhibited better-wicking properties, reaching up to 1.33 cm, compared to the 100 GSM samples. This research is aimed to develop biopolymer-based cotton bandages with improved air permeability, antibacterial, tensile strength, moisture-wicking.