Common Rail Direct Injection Research Articles

Investigations of effects of pilot injection with change in level of compression ratio in a common rail diesel engine

These day diesel engines are gaining lots of attention as prime movers for various source of transportation. It offers better drive ability, very good low end torque and importantly the lower CO2 emission. Diesel engines are bridging the gap between gasoline and diesel engines. Better noise vibration and harshness levels of gasoline engine are realized to great extent in diesel engine, thanks to common rail direct injection system. Common rail injection system is now well known entity. Its unique advantage is flexible in operation. In common rail injection system, number of injection prior and after main injection at different injection pressure is possible. Due to multiple injections, gain in emission reduction as well as noise has been already experienced and demonstrated by researcher in the past. However, stringent emission norms for diesel engine equipped vehicle demands for further lower emission of oxides of nitrogen (NOx) and particulate matter (PM). In the present paper, authors attempted to study the effect of multiple injections in combination with two level of compression ratio. The aim was to study the combustion behavior with the reduced compression ratio which is going to be tried out as low temperature combustion concept in near future. The results were compared with the current level of compression ratio. Experiments were carried out in 2.2L cubic capacity engine with two levels of compression ratios. Pilot injection separation and quantities were varied keeping the main injection, rail pressure, boost pressure and EGR rate constant. Cylinder pressure traces and gross heat release rates were measured and analyzed to understand the combustion behavior.

VGT and EGR Control of Common-Rail Diesel Engines Using an Artificial Neural Network

In diesel engines, variable geometry turbocharger (VGT) and exhaust gas recirculation (EGR) systems are used to increase engine specific power and reduce NOx emissions, respectively. Because the dynamics of both the VGT and EGR are highly nonlinear and coupled to each other, better performance may be attained by substituting nonlinear multiple input, multiple output (MIMO) controllers for the existing conventional lookup table-based linear controllers. This paper presents a coordinated VGT/EGR control system for common-rail direct injection diesel engines. The objective of the control system is to track target mass air flow and target intake manifold pressure by adjusting the EGR and VGT actuator positions. We designed a nonlinear MIMO control system using a neural control scheme that adopts an indirect adaptive control approach. The neural control system is comprised of a neural network identifier, which mimics the target air system, and a neural network controller, which calculates the actuator positions. The proposed control system has been validated with engine experiments under transient operating conditions. It was demonstrated from experimental results that the proposed control system shows improved target value tracking performance over conventional VGT/EGR control system.

Understanding the Acoustic Oscillations Observed in the Injection Rate of a Common-Rail Direct Injection Diesel Injector

Measuring the rate of injection of a common-rail injector is one of the first steps for diesel engine development. The injected quantity as a function of time is of prime interest for engine research and modeling activities, as it drives spray development and mixing, which, in current diesel engines, control combustion. On the other hand, the widely used long-tube method provides results that are neither straightforward nor fully understood. This study, performed on a 0.09-mm axially drilled single-hole nozzle, is part of the Engine Combustion Network (ECN) and aims at analyzing the acoustic oscillations observed in the rate of injection signal and measuring their impact on the real injection process and on the results recorded by the experimental devices. Several tests have been carried out for this study, including rate of injection and momentum, X-ray phase-contrast of the injector, and needle motion or injector displacement. The acoustic analysis revealed that these fluctuations found their origin in the sac of the injector and that they were the results of an interaction between the fluid in the chamber (generally gases) or in the nozzle sac and the liquid fuel to be injected. It has been observed that the relatively high oscillations recorded by the long-tube method were mainly caused by a displacement of the injector itself while injecting. In addition, the results showed that these acoustic features are also present in the spray, which means that the oscillations make it out of the injector, and that this temporal variation must be reflected in the actual rate of injection.

BDF Application in a Common Rail Direct Injection Engine

BDF Application in a Common Rail Direct Injection Engine

Characteristics of Soot and Particle Size Distribution in the Exhaust of a Common Rail Light-Duty Diesel Engine Fuelled with Biodiesel

The effect of biodiesel blends (derived from waste oil) on soot and particle size distribution (PSD) was investigated in a light-duty common rail direct injection diesel engine under different load conditions. The experiments included four fuels: baseline diesel (D), B40, B60, and B100. (BXX means a blend of XX vol % biodiesel in diesel). Particle size distribution in exhaust was measured by a scanning mobility particle sizer (TSI SMPS3936) through a partial dilution tunnel. The results showed that as the blend ratio increased, the filter smoke number (FSN) of biodiesel blends decreased significantly. With respect to PSD at the downstream of two diesel oxidation catalysts, an increase of engine loads led to nanoparticle formation in the nucleation mode (NM) and log-modal PSD of diesel and biodiesel blends shifts to bimodal. Biodiesel blends will significantly reduce the particle number of accumulation mode (CM) due to soot oxidation from oxygen content. However, the absence of NM was still found for B100....

Experimental investigation of effects of dwell angle on fuel injection and diesel combustion in a high-speed optical CR diesel engine

In order to meet the ever-more stringent emission standards, significant efforts have been devoted to the research and development of cleaner internal combustion engines. Diesel combustion and the formation of pollutants are directly influenced by the spatial and temporal distribution of the fuel injected. This study investigated the effects of dwell angle of split injection on diesel combustion and emissions in a high-speed common rail direct injection optical diesel engine. The fuel injection system was characterized through the measurement of the fuel injection rate and quantity for the tested strategies on a fuel injection test rig. In particular, the interaction between the two injection events was identified. Effects of the split injection dwell angle and the interactions of the two consecutive injection events on diesel combustion and exhaust emissions were then investigated in the single cylinder optical engine using heat release analysis and optical diagnostic techniques. The fuel injection process was illuminated by a high repetition copper vapour laser and recorded synchronously by a high speed video camera. The combustion temperature and soot distribution during the combustion process were measured by a recently developed high speed two-colour system. The results indicated that this injection mode has the potential to improve fuel economy and engine performance while substantially reducing the combustion noise, provided that the injection timings are appropriately selected.

Development of a highly efficient low-emission diesel engine-powered co-generation system and its optimization using Taguchi method

A highly efficient low-emission co-generation system using a 2000-cc common-rail direct-injection (CRDI) diesel engine with an after-treatment device (re-combustor) is developed. The co-generation concept is utilized to produce electric power by a generator as well as to recover waste heat from the exhaust gases. A re-combustor is installed at the exhaust gas outlet to perform secondary burning of the exhaust gases, resulting in an improvement of the system's thermal efficiency as well as a reduction of exhaust gas emissions. The main components of the re-combustor are coiled Pyromax wires installed in a ceramic housing, diesel oxidation catalyst (DOC), and diesel particulate filter (DPF). The tests are conducted at four water flow rates (10, 15, 20, and 25 LPM) and four electric power outputs (5, 15, 25, and 35 kW). In general, a great deal of time and expense are required to determine the optimum experimental conditions for the maximum efficiency of a co-generation system. However, in the present study, the optimum experimental conditions for the present system are found using the Taguchi method and analysis of variance (ANOVA), resulting in significant savings of time and expense. The results show that the present co-generation system achieves a maximum total efficiency of 85.7%, and a significant reduction of CO, NOx, and PM by 73.3%, 34.3%, and 94%, respectively.

디젤 연소 전략에 따른 배기가스 및 탄화수소 종 분석

1.7L 커먼레일 직접분사 디젤 엔진을 이용하여 1500rpm 3.9bar BMEP 조건에서 세가지 연소 전략에 따른 배기가스 배출 특성 및 탄화수소 종 분석을 수행하였다. 첫째 전략은 EGR 을 사용하지 않고 연료 분할 분사를 이용하는 방법(split injection), 둘째는 적절한 EGR 적용 및 단일 연료분사 방법(single-1)이며 셋째는 다량의 EGR 및 레일 압력 증대 등을 통한 저온디젤연소(single-2)이다. 본 실험 조건으로부터 split injection 방법과 single-1 방법은 PM-NOx 상반 관계를 보였고, single-2 방법은 PM-NOx 상관관계에서 벗어나 PM 및 NOx 동시 저감이 가능하였다. 탄화수소 종 분석 결과, THC 배출 경향과 동일하게 탄소번호에 관계없이 split injection 이 가장 적은 배출을 보였고, single-1 그리고 single-2 의 순서로 많이 배출하였다. 메탄, 아세틸렌 및 CO 의 THC 에 대한 비율은 공연비가 농후해 짐에 따라서 증가하였고 이는 공연비가 농후에 따른 연소 영역에서 산소 농도 감소로 열해리가 증가하였기 때문이다.

AMESim기반 CRDi용 인젝터의 2단분사 동적거동 특성해석

For reduction of CO, NOx and soot emission emitted by diesel diffusion combustion, the authors focused on injection actuator to improve fuel availability inside combustion chamber. In this study, it was investigated the internal dynamic characteristics of two-stage injection with diesel injectors with different driving type for the common rail direct injection by using the AMESim simulation code. The analysis parameter defined such as fuel pressure, injection hole's diameter and driven voltage. As the results, it was shown that the piezo-driven injector had a faster response and had better control capability than the solenoid-driven injector. It was found the piezo-driven injector can be utilized effectively as multiple injector than solenoid-driven injector.

Characterization of Soot Particles Produced in a Transparent Research CR DI Diesel Engine Operating with Conventional and Advanced Combustion Strategies

The effect of the combustion mode on particle emission was analyzed both in the cylinder and at the exhaust of a direct injection (DI) Common Rail (CR) transparent research diesel engine by means of spectroscopic and conventional methods. The engine was equipped with a flexible electronic control unit (ECU) capable of operating up to 5 injections per cycle with different start of injection and dwell time allowing performing different combustion modes. The conventional diesel combustion, the homogeneous charge compression ignition (HCCI), and the low temperature combustion (LTC) modes were analyzed. In-cylinder broadband UV–visible scattering and extinction measurements were carried out to follow the particle formation and oxidation processes as well as to have information about their chemical nature and size distribution. The characterization of the particulate emission at the exhaust was performed by means of an electrical low pressure impactor (ELPI), for the counting and the sizing of the particles, an...

Tier 4 Interim 배기규제 만족을 위한 56kW급 오프로드 차량 EGR 적용에 관한 연구

비도로용 차량의 경우 대부분 디젤엔진을 사용하여 엔진의 특성상 PM과 NOx의 배출이 많은 단점이 있다. 승용 및 상용 디젤 차량의 경우 CRDI 및 후처리 장치를 적용하였고 후처리 장치로 DOC/DPF를 장착함으로써 PM은 약 90% 이상 저감 가능하다. 상반관계인 NOx는 EGR 사용을 통해 1차적으로 NOx 배출량을 감소시키고 LNT, Urea-SCR 등의 DeNOx 시스템으로 NOx의 배출량을 보다 현저히 저감시켜 배기규제를 만족시키고 있다. 본 연구에서는 tier 4 interim 배기규제를 만족하기 위해 56㎾급 오프로드 차량으로 연구를 진행하였다. NOx의 감소를 위해 WGT와 전자 제어방식의 HPL EGR 시스템을 적용하였고 CO와 THC, PM 배출가스를 줄이기 위해 DOC와 DPF를 사용하였다. EGR 시스템을 적용하기 위해 각 조건에 대한 기본 실험을 실시하여 EGR map을 작성하였다. 작성된 map을 NRTC 모드에서 시험하여 map의 적용성을 검증하고 tier 4 interim 배기규제 만족여부를 파악하였다.

Phenomenological modeling of combustion and emissions for multiple-injection common rail direct injection engines

The high-pressure multiple injections in common rail direct injection diesel engines offer a possibility of simultaneous reduction of exhaust smoke and oxides of nitrogen. The purpose of the present work is to develop a phenomenological model to enable parametric understanding of the combustion and emission characteristics of multiple-injection common rail direct injection engines. The model is based on a two-zone formulation comprising of fuel–air spray and the surrounding air. The model predictions for combustion and emissions are validated with measured results of different multiple-injection schedules available in the published literature. The effect of parametric variations of multiple-injection scheduling on emission characteristics are predicted using the proposed model. It is observed that the simultaneous reduction of oxides of nitrogen and smoke is possible with an optimized pilot fuel quantity and dwell between the injection pulses.

Potential for Reduction of Exhaust Emissions in a Common-Rail Direct-Injection Diesel Engine by Fueling with Fischer–Tropsch Diesel Fuel Synthesized from Coal

Fischer–Tropsch diesel fuel has desirable physicochemical properties, with the potential to significantly reduce diesel exhaust emissions. This paper evaluates the effects of the use of Fischer–Tropsch diesel fuel synthesized from coal (CFT) on diesel exhaust emissions. A four-cylinder common-rail direct-injection diesel engine fueled with Fischer–Tropsch diesel fuel synthesized from coal, diesel fuel, and blends of the two (15, 30, and 50% CFT by volume) was used. Tests were conducted using the European stationary cycle (ESC) and constant speed/varying load test modes. In the ESC test mode, the brake-specific regulated emissions were reduced by increasing the proportion of CFT in the fuel, achieving reductions of 3.2–33.9% for carbon monoxide, 3.6–39.3% for total unburned hydrocarbon, 0.1–11.8% for nitrogen oxides, and 1.0–25.5% for particulate matter; also, a marginal decrease in the brake-specific carbon dioxide was observed. In the constant speed/varying load test modes, the use of CFT also resulted in a general reduction of regulated emissions. The percentage reductions of carbon monoxide, total unburned hydrocarbon, and nitrogen oxide emissions at low engine speed were much lower than those observed at medium and high engine speeds, while there was no significant difference in the percentage reduction of particulate matter to be observed between the three levels of engine speed. At medium and high engine speeds, the percentage reduction of carbon monoxide showed a decreasing trend with an increasing engine load, and the percentage reduction of particulate matter at light engine loads was higher than at medium or high engine loads. In addition, the geometric mean diameter of particles exhibited a slight drop as the CFT ratio in the fuel was increased. CFT has a weak ability in reducing the total particulate count when compared to Fischer–Tropsch diesel fuels synthesized from natural gas.

The Application of Non-Esterified Biodiesel in a Diesel Engine

Nowadays, various environmental regulations are being strengthened because of air pollution caused by exhaust gas emission of the automobiles. Biodiesel has been recognized as an alternative energy resource since it can be used without the modification of existing diesel engines and contains oxygen in itself, so the engine performance didn’t have large differences in comparison with the diesel fuel but remarkably reduces smoke emissions. The main objective of this study is to investigate usability of non-esterified biodiesel as an alternative fuel in a common rail direct injection diesel engine. The non-esterified biodiesel has not generated glycerin in esterificaion process and reduced the 20 percent of cost because it has not used methanol in the production process. Experiments were conducted by using the 5 percentage of biodiesel and 4 percentage of biodiesel with 1 percentage of WDP (water dipole power) in diesel fuel. Based on the experimental analysis the smoke emission of biodiesel was reduced significantly, but power, torque, and brake specific energy consumption was similar in comparison with commercial diesel fuel.

Composition and comparative toxicity of particulate matter emitted from a diesel and biodiesel fuelled CRDI engine

Abstract There is a global concern about adverse health effects of particulate matter (PM) originating from diesel engine exhaust. In the current study, parametric investigations were carried out using a CRDI (Common Rail Direct Injection) diesel engine operated at different loads at two different engine speeds (1800 and 2400 rpm), employing diesel and 20% biodiesel blends (B20) produced from Karanja oil. A partial flow dilution tunnel was employed to collect and measure the mass of the primary particulates from diesel and biodiesel blend collected on a 47 mm quartz substrate. The collected PM (particulate matter) was subjected to chemical analyses in order to assess the amount of Benzene Soluble Organic Fraction (BSOF) and trace metals using Inductively Coupled Plasma-Optical Emission Spectrometer (ICP-OES). For both diesel and biodiesel, BSOF results showed decreasing levels with increasing engine load. B20 showed higher BSOF as compared to those measured with diesel. The concentration of different trace metals analyzed also showed decreasing trends with increasing engine loads. In addition, real-time measurements for Organic Carbon (OC), Elemental Carbon (EC) and total particle-bound Polycyclic Aromatic Hydrocarbons (PAHs) were carried out on the primary engine exhaust coming out of the partial flow dilution tunnel. Analysis of OC/EC data suggested that the ratio of OC to EC decreases with corresponding increase in engine load for both fuels. A peak in PAH concentration was observed at 60% engine load at 1800 rpm and 20% engine load at 2400 rpm engine speeds almost identical for both kinds of fuels. Comparison of chemical components of PM emitted from this CRDI engine provides new insight in terms of PM toxicity for B20 vis-a-vis diesel.

CNG/Diesel 이종연료용 엔진의 성능 및 배출가스 특성에 대한 연구

In a CNG/diesel dual-fuel engine, CNG is used as the main fuel and a small amount of diesel is injected into the cylinder to provide ignition priming. In this study, a remodeling of the existing diesel engine into a CNG/diesel dual-fuel engine is proposed. In this engine, diesel is injected at a high pressure by common rail direct injection (CRDI) and CNG is injected at the intake port for premixing. The CNG/diesel dual-fuel engine had an equally satisfactory coordinate torque and power as the conventional diesel engine. Moreover, the CNG alternation rate is over 89% throughout the operating range of the CNG/diesel dual-fuel engine. PM emission by the dual-fuel engine is 94% lower than that by the diesel engine; however, NOx emission by the dual-fuel engine is higher than that by the diesel engine.

Emissions from diesel versus biodiesel fuel used in a CRDI SUV engine: PM mass and chemical composition

The diesel tailpipe emissions typically undergo substantial physical and chemical transformations while traveling through the tailpipe, which tend to modify the original characteristics of the diesel exhaust. Most of the health-related attention for diesel exhaust has focused on the carcinogenic potential of inhaled exhaust components, particularly the highly respirable diesel particulate matter (DPM). In the current study, parametric investigations were made using a modern automotive common rail direct injection (CRDI) sports utility vehicle (SUV) diesel engine operated at different loads at constant engine speed (2400 rpm), employing diesel and 20% biodiesel blends (B20) produced from karanja oil. A partial flow dilution tunnel was employed to measure the mass of the primary particulates from diesel and biodiesel blend on a 47-mm quartz substrate. This was followed by chemical analysis of the particulates collected on the substrate for benzene-soluble organic fraction (BSOF) (marker of toxicity). BSOF results showed decrease in its level with increasing engine load for both diesel and biodiesel. In addition, real-time measurements for organic carbon/elemental carbon (OC/EC), and polycyclic aromatic hydrocarbons (PAHs) (marker of toxicity) were carried out on the diluted primary exhaust coming out of the partial flow dilution tunnel. PAH concentrations were found to be the maximum at 20% rated engine load for both the fuels. The collected particulates from diesel and biodiesel-blend exhaust were also analyzed for concentration of trace metals (marker of toxicity), which revealed some interesting results.

Effect of biofuels combustion on the nanoparticle and emission characteristics of a common-rail DI diesel engine

This study was performed to investigate the effect of biogas–biodiesel fuel combustion on the emissions reduction and nanoparticle characteristics in a direct injection (DI) diesel engine. In order to apply the two biofuels, biogas was injected into a premixed chamber during the intake process by using two electronically controlled gas injectors, and biodiesel fuel was directly injected into combustion chamber by a high-pressure injection system. The in-cylinder pressure and rate of heat release (ROHR) were investigated under various fuel conditions for single-fuel (biodiesel) and dual-fuel (biogas–biodiesel) combustions. To evaluate the engine performances and exhaust emissions characteristics, the indicated mean effective pressure (IMEP) and exhaust emissions were also investigated under various test conditions. Furthermore, the particle number concentration and the size distribution of nanoparticles were analyzed by using a scanning mobility particle sizer (SMPS). In the case of dual-fuels, the peak combustion pressure and ROHR were gradually decreased with the increase of the biogas fraction in the dual-fuels. As the premixed ratios increased, ignition delay and combustion durations were prolonged compared to single-fuel mode. The dual-fuels combustion showed that the IMEP decreased slightly and maintained similar levels up to 20° BTDC due to the retarded combustion phase. The concentrations of NO x emissions were decreased for all injection timings as the premixed ratio ( r p ) increased. The soot emissions in dual-fuel operations were significantly lower than those in the single-fuel mode ( r p = 0), and decreased gradually as the premixed ratio increased, regardless of injection timing. A lower nanoparticle size distribution was observed at all premixed ratios for dual-fuel combustion compared to those of the single fuel mode. The number distribution of both nuclei and accumulation modes also decreased with an increase in the biogas fraction. A slight reduction in the total particle number and total volume for all premixed ratios was observed as the injection timing increased from TDC up to 20° BTDC.

Development of variable timing fuel injection cam for effective abatement of diesel engine emissions

Fossil fuel run diesel engines are being favored in light, medium and heavy duty applications as they exhibit higher fuel conversion efficiencies. Direct injection diesels are still facing challenges to obtain trade-off between oxides of nitrogen and particulate emissions. There are sophisticated strategies such as common rail direct injection, particulate filters with associated sensors and actuators but limited to expensive comfort vehicles. In the present experimental study, a mechanically operated simple component, variable timing fuel injection cam, is designed for a 510cc automotive type naturally aspirated, water-cooled, direct injection diesel engine. Modifications in the fuel injection cam and gear train are carried out to suit the existing engine configuration. Variable speed tests are carried out for testing the efficacy of component on both engine and chassis dynamometers for performance and emissions. It is observed that the engine which is already retarded could further be retarded with variable timing fuel injection cam. Significant reductions in NOx and smoke emission levels are achieved. Combined effect of VIC with 7% EGR could reduce CO by about 88%, HC+NOx by 37% and PM emissions by 90%. The Engine incorporated with the designed component and EGR, successfully satisfied the existing emission norms with improved power and specific fuel consumption.

Real-Time IMEP Estimation and Control Using an In-Cylinder Pressure Sensor for a Common-Rail Direct Injection Diesel Engine

An in-cylinder pressure-based control method is capable of improving engine performance, as well as reducing harmful emissions. However, this method is difficult to be implemented in a conventional engine management system due to the excessive data acquisition and long computation time. In this study, we propose a real-time indicated mean effective pressure (IMEP) estimation method using cylinder pressure in a common-rail direct injection diesel engine. In this method, difference pressure integral (DPI) was applied to the estimation. The DPI requires only 180 pressure data points during one engine cycle from top dead center to bottom dead center when pressure data are captured at every crank angle. Therefore, the IMEP can be estimated in real time. To further reduce the computational load, the IMEP was also estimated using DPI at 2 deg, 3 deg, and 4 deg crank angle resolutions. Furthermore, based on the estimated IMEP, we controlled IMEP using a radial basis function network and linear feedback controller. As a result of the study, successful estimation and control were demonstrated through engine experiments.