The precipitation of solutes is the primary factor that leads to the occurrence of irradiation hardening and embrittlement, thus limiting the service life of reactor pressure vessel (RPV) steels. In this study, four model alloys (Fe-1.35Mn-0.75Ni, Fe-1.35Mn-0.20Si, Fe-0.75Ni-0.20Si and Fe-1.35Mn-0.75Ni-0.20Si) were used to investigate the influence of solute elements on grain size, hardness, irradiation hardening, and defect clustering behavior. The materials were irradiated with 3.5 MeV Fe ions to doses of 0.1, 0.3, 1.0, and 3.0 dpa at 290 °C. Results indicated that the addition of solute Mn resulted in grain refinement while the addition of solutes Ni and Si led to grain coarsening. The strength of the model alloys was affected by the change in grain size. A definite dose rate effect was found in all four model alloys under irradiation, where irradiation with a higher dose rate led to a lower irradiation hardening effect and irradiation with a lower dose rate induced a higher hardening effect. Atom probe tomography (APT) results revealed that the precipitated solutes were always coupled with interstitial defect clusters. Solute Mn had a strong influence on cluster nucleation and a weak influence on cluster size. Solutes Si and Ni significantly promoted the nucleation and growth of clusters, and Ni had a greater influence on the nucleation and growth of clusters than Si. Meanwhile, solute Si consistently exhibited a low fraction in the clusters when the solute Mn element was presented in the alloys.
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