Chemical Vapor Deposition Method Research Articles

Upcycling of composite packaging waste to carbon nanotubes via chemical vapor deposition of pyrolysis gas

Based on the necessity of evaluating composite packaging wastes from both environmental and economic perspectives, it aimed to obtain carbon nanotube (CNT) from the pyrolysis gas product of this material by the catalytic chemical vapor deposition method (CCVD) via an upcycling approach. In the first stage, composite packaging wastes were pyrolyzed. Secondly, the composition of the gas via gas chromatography was determined. In the third stage, CNT production studies were carried out by the CCVD method in a tubular reactor at four different temperatures between 600 and 900 °C with nickel catalyst. The effects of temperature and carbon source feeding ratio on the properties of the obtained CNTs were investigated. CNTs produced in this study were compared with a commercial product. As a result, high-quality multi-walled carbon nanotube of 20–30 nm diameter and in micrometer scale length comparable to commercial products were produced from the gaseous product at 800 °C under Ni-catalysis.

All-Nitrogen Energetic Material Cubic Gauche Polynitrogen: Plasma Synthesis and Thermal Performance.

Numerous theoretical calculations have demonstrated that polynitrogen with an extending polymeric network is an ultrahigh-energy all-nitrogen material. Typical samples, such as cubic gauche polynitrogen (cg-N), have been synthesized, but the thermal performance of polynitrogen has not been unambiguously determined. Herein, macroscopic samples of polynitrogen were synthesized utilizing a coated substrate, and their thermal decomposition behavior was investigated. Polynitrogen with carbon nanotubes was produced using a plasma-enhanced chemical vapor deposition method and characterized using infrared, Raman, X-ray diffraction X-ray photoelectron spectroscopy and transmission electron microscope. The results showed that the structure of the deposited polynitrogen was consistent with that of cg-N and the amount of deposition product obtained with coated substrates increased significantly. Differential scanning calorimetry (DSC) at various heating rates and TG-DSC-FTIR-MS analyses were performed. The thermal decomposition temperature of cg-N was determined to be 429 °C. The apparent activation energy (Ea) of cg-N calculated by the Kissinger and Ozawa equations was 84.7 kJ/mol and 91.9 kJ/mol, respectively, with a pre-exponential constant (lnAk) of 12.8 min-1. In this study, cg-N was demonstrated to be an all-nitrogen material with good thermal stability and application potential to high-energy-density materials.

Constructing quasi-vertical carbon nanotubes fiber bridging on aluminum alloy with micro-channels to improve adhesive bonding with carbon fiber reinforced polymer composites

The poor wettability and compatibility, and weak mechanical interaction of bonding interface are main concerns for adhesive bonding of aluminum (Al) alloy and carbon fiber reinforced polymer (CFRP) composite, limiting its high strength developing and industrialization. In this study, the united treatments of anodizing, chemical vapor deposition (CVD) and resin pre-coating (RPC) were adopted to construct the quasi-vertically distributed carbon nanotube (CNT) fiber bridging for reinforcing the adhesive bonding joints. The results exhibited that better surface properties including morphology, roughness and wettability were obtained after anodizing. CNTs could be in-situ grown via the novel CVD method in the channels or micro-cavities formed by anodizing treatment. Acetone-diluted epoxy resin solution enabled to flow into the root of micro-cavities or the gap of growing CNT fibers to reduce potential void defects. Single lap shear test results indicated that Al-CFRP composites treated by anodizing, CVD and RPC performed up to 136.1 % increment in strength compared to the base. While the original debonding failure on Al alloy surface was changed into the complete delamination failure of CFRP composites, verifying the stronger bonding interface and strength. Thus, the novel united treatments were effective and might be an alternative solution in developing high-performance Al-CFRP composites.

A study on the dark and illuminated operation of Al/Si3N4/p-Si Schottky photodiodes: optoelectronic insights

This work extensively investigates the operation of an Al/ Si3N4/p-Si Schottky-type photodiode under dark and varying illumination intensities. The photodiode is fabricated by employing the metal–organic chemical vapor deposition (MOCVD) method. A thorough electrical characterization is performed at room temperature, encompassing measurements of current–voltage (I–V), current–time (I–t), capacitance–time (C–t), and conductance time (G–t). The photodiode’s rectification factor and reverse bias area increased under illumination. The relationship between light power density, barrier height, and diode ideality factor is found. The study also found a strong correlation between light intensity and applied voltage on series resistance (Rs) and shunt resistance (Rsh). Rs values are calculated using Cheung’s functions, revealing the diode’s resistance behavior. The study also examines the photodiode’s photoconductivity and photoconductance, finding a non-linear relationship between photocurrent and illumination intensity, suggesting bimolecular recombination. Calculated photosensitivity (K), responsivity (R), and detectivity (D*) values show the device’s light response effectiveness, but efficiency decreases at higher illumination intensities. Transient experiments indicate stable and reproducible photocurrent characteristics, revealing photogenerated charge temporal evolution. This study provides a complete understanding of the Al/Si3N4/p-Si Schottky photodiode’s behavior under different illumination intensities. The findings advance optoelectronic device knowledge and enable their use in advanced technologies.

Thermal transport and optical anisotropy in CVD grown large area few-layer MoS2 over an FTO substrate

Atomically thin MoS2 is a promising candidate for its integration into devices due to its strikingly unique electronic, optical, and thermal properties. Here, we report the fabrication of a few-layer MoS2 thin film over a conducting fluorine-doped tin oxide-coated glass substrate via a one-step chemical vapor deposition method. We have quantitatively analyzed the nonlinear temperature-dependent Raman shift using a physical model that includes thermal expansion and three- and four-phonon anharmonic effects, which exhibits that the main origin of nonlinearity in both the phonon modes primarily arises from the three-phonon anharmonic process. We have also measured the interfacial thermal conductance (g) and thermal conductivity (ks) of the synthesized film using the optothermal Raman spectroscopy technique. The obtained values of g and ks are ∼7.218 ± 0.023 MW m−2 K−1 and ∼40 ± 2 W m−1 K−1, respectively, suggesting the suitability of thermal dissipation in MoS2 based electronic and optoelectronic devices. Furthermore, we performed a polarization study using the angle resolved polarized Raman spectroscopy technique under non-resonance and resonance excitations to reveal the electron–photon–phonon interaction in the prepared MoS2, based on the semi-classical theory that includes deformation potential and Fröhlich interaction. Our study provides much needed experimental information about thermal conductivity and polarization response in a few-layer MoS2 grown over the conducting substrate, which is relevant for applications in low power thermoelectric and optoelectronic devices.

Area-selective chalcogenization of transition metals through graphene mask

Area-selection reactions have been extensively investigated to control or change physicochemical properties of substances with micro- or nanoscale precision. Several polymeric materials called photoresists have been used to mask and pattern the specific region, which can block chemical reactions or deposition. However, they are not suitable for certain chemical reaction since they are vulnerable to high temperature. Here, we report the graphene mask to achieve area-selective chalcogenization, which is performed at high temperature by chemical vapor deposition method. Due to its physicochemical properties, graphene does not allow chalcogen precursor gases to penetrate into metal films. Several characterizations are performed to prove the successful sulfurization and selenization of molybdenum and tungsten films. As an application, WS2 field-effect transistors with graphene mask are fabricated, and they show the typical characteristics of transistors successfully. Therefore, we expect that graphene-assisted area-selective reaction can be utilized for various fields such as semiconductors, sensors, and etc.

Green synthesis and characterization of multiwall carbon nanotubes from sugarcane bagasse as a biogenic catalyst via chemical vapour deposition method using LPG as hydrocarbon source

In this study, sugarcane bagasse was used as an environment-friendly green catalyst for the synthesis of MWCNTs using the chemical vapour deposition method. The process was carried out at a relatively low temperature of 700 °C using liquified petroleum gas (LPG) as a hydrocarbon source. The formation of carbon nanotubes was confirmed using scanning electron microscopy (SEM). Transmission Electron microscopy (TEM) revealed that the obtained MWCNTs has a diameter in the range of 13 nm and a d-spacing of 0.33 nm. The EDAX and ICP-AES analysis confirmed the presence of various minerals like calcium, magnesium, iron and silica which have contributed to the formation of MWCNTs. The structural integrity of MWCNTs was evaluated by Raman spectroscopy and functional characterisation was done by FTIR.

Uniform Synthesis of Bilayer Hydrogen Substituted Graphdiyne for Flexible Piezoresistive Applications.

Graphdiyne (GDY) has garnered significant attention as a cutting-edge 2D material owing to its distinctive electronic, optoelectronic, and mechanical properties, including high mobility, direct bandgap, and remarkable flexibility. One of the key challenges hindering the implementation of this material in flexible applications is its large area and uniform synthesis. The facile growth of centimeter-scale bilayer hydrogen substituted graphdiyne (Bi-HsGDY) on germanium (Ge) substrate is achieved using a low-temperature chemical vapor deposition (CVD) method. This material's field effect transistors (FET) showcase a high carrier mobility of 52.6cm2V-1s-1 and an exceptionally low contact resistance of 10Ωµm. By transferring the as-grown Bi-HsGDY onto a flexible substrate, a long-distance piezoresistive strain sensor is demonstrated, which exhibits a remarkable gauge factor of 43.34 with a fast response time of ≈275ms. As a proof of concept, communication by means of Morse code is implemented using a Bi-HsGDY strain sensor. It is believed that these results are anticipated to open new horizons in realizing Bi-HsGDY for innovative flexible device applications.

Synthesis of AZO-Coated ZnO Core-Shell Nanorods by Mist Chemical Vapor Deposition for Wastewater Treatment Applications.

AZO-coated ZnO core-shell nanorods were successfully fabricated using the mist chemical vapor deposition method. The influence of coating time on the structural, optical, and photocatalytic properties of zinc oxide nanorods was investigated. It was observed that the surface area of AZO-coated ZnO core-shell nanorods increased with an increase in coating time. The growth orientation along the (0001) crystal plane of the AZO thin film coating was the same as that of zinc oxide nanorods. The crystallinity of AZO-coated ZnO core-shell nanorods was significantly improved as well. The optical transmittance of AZO-coated ZnO core-shell nanorods was greater than 55% in the visible region. The degradation efficiency for methyl red dye solution increased with an increase in coating time. The highest degradation efficiency was achieved by AZO-coated ZnO core-shell nanorods with a coating duration of 20 min, exhibiting a degradation rate of 0.0053 min-1. The photodegradation mechanism of AZO-coated ZnO core-shell nanorods under ultraviolet irradiation was revealed.

Evaluation of vertical alignment in carbon nanotubes: A quantitative approach

An automated quantitative study of the alignment of vertically aligned carbon nanotubes (VA-CNTs) from scanning electron microscopy (SEM) images has been demonstrated. It is based on the fact that the image gradient (directional change in intensity or color) at every pixel in the image contains the information about the anisotropy at that particular pixel i.e., the local alignment is maintained in the orthogonal direction to the gradient. Structure tensor metrics are formulated demonstrating to be able to summarize the distribution of gradient directions within the neighborhood of any pixel within a two-dimensional domain (surface). An image analysis is presented that evaluates the alignment in desired regions of interest (ROIs) in SEM images of VA-CNTs. This method has been exploited to study the alignment of two different kinds of VA-CNTs: one grown via the thermal chemical vapor deposition (T-CVD) method and the second synthesized via the plasma enhanced chemical vapor deposition (PE-CVD) method.

High-throughput thermodynamic analysis of epitaxial growth of β-Ga2O3 by the chemical vapor deposition method from TMGa-H2O system

A comprehensive thermodynamic study of CVD β-Ga2O3 epitaxial films from TMGa-H2O (trimethylgallium-water) system is performed with a wide experimental condition range and high mesh grid number. The high-throughput computational approach was utilized, investigating the effects of temperature (500–1500 K), pressure (0–100,000 Pa) and H2O fraction (0–100%) on equilibrium condensed phase purity and gas speciation. The β-Ga2O3 growth regime expands with increasing temperature and H2O fraction. High purity (>99%) β-Ga2O3 is predicted under high H2O fractions (>80%) and temperatures from 1000–1300 K. And the dominant Ga species are Ga(g), Ga(OH) and Ga2O, while H2O, CO2 and CO carry O. Median temperatures of 1000–1200 K maximize TMGa conversion efficiency while minimizing graphite formation. The computations yield optimal CVD conditions of 1000–1200 K, 2000–10000 Pa, and VI: III> 7 for high quality β-Ga2O3 epitaxial growth, providing useful guidance for further experimental CVD process development.

Monitoring of Carbonated Hydroxyapatite Growth on Modified Polycrystalline CVD-Diamond Coatings on Titanium Substrates

Production of diamond coatings on titanium substrates has demonstrated as a promising strategy for applications ranging from biosensing to hard tissue engineering. The present study focuses on monitoring the nucleation and growth of bone-like carbonated-hydroxyapatite (C-HA) on polycrystalline diamond (PCD) synthetized on titanium substrate by means of a hot filament chemical vapor deposition (HF-CVD) method. The surface terminations of diamond coatings were selectively modified by oxidative treatments. The process of the C-HA deposition, accomplished by precipitation from simulated body fluid (SBF), was monitored from 3 to 20 days by Raman spectroscopy analysis. The coupling of morphological and structural investigations suggests that the modulation of the PCD surface chemistry enhances the bioactivity of the produced materials, allowing for the formation of continuous C-HA coatings with needle-like texture and chemical composition typical of those of the bone mineral. Specifically, after 20 days of immersion in SBF the calculated carbonate weight percent and the Ca/P ratio are 5.5% and 2.1, respectively. Based on these results, this study brings a novelty in tailoring the CVD-diamond properties for advanced biomedical and technological applications.

Fabrication of highly conductive phosphorous-doped nc-SiCx:H thin film on PET

Plasma enhanced chemical vapor deposition (PECVD) method has been utilized to fabricate phosphorous-doped hydrogenated nanocrystalline silicon carbide (P-doped nc-SiCx:H) thin films on polyethylene terephthalate (PET) substrate. With the aim at obtaining highly conductive thin films, H2/Ar mixed dilution has been applied for creating plasma during deposition, and the variation of structural, electrical and optical properties with H2/Ar flow ratio RH have been systemically investigated through a series of characterizations. Results show that the highly crystallized P-doped nc-SiCx:H thin film can be prepared while the properties are controllable through adjusting RH. In the case of RH = 0.75, the maximum dark conductivity (6.42 S cm−1) and a wide optical bandgap (1.93 eV) are attained. Finally, detail discussion has been made to illustrate the growth mechanism of the flexible P-doped nc-SiCx:H thin films.

Direct growth Bi2O2Se nanosheets on SiO2/Si substrate for high-performance and broadband photodetector

Bi2O2Se, a newly emerging two-dimensional (2D) material, has attracted significant attention as a promising candidate for optoelectronics applications due to its exceptional air stability and high mobility. Generally, mica and SrTiO3 substrates with lattice matching are commonly used for the growth of high-quality 2D Bi2O2Se. Although 2D Bi2O2Se grown on these insulating substrates can be transferred onto Si substrate to ensure compatibility with silicon-based semiconductor processes, this inevitably introduces defects and surface states that significantly compromise the performance of optoelectronic devices. Herein we employ Bi2Se3 as the evaporation source and oxygen reaction to directly grow Bi2O2Se nanosheets on Si substrate through a conventional chemical vapor deposition method. The photodetector based on the Bi2O2Se nanosheets on Si substrate demonstrates outstanding optoelectronics performance with a responsivity of 379 A W−1, detectivity of 2.9 × 1010 Jones, and rapid response time of 0.28 ms, respectively, with 532 nm illumination. Moreover, it also exhibits a broadband photodetection capability across the visible to near-infrared range (532–1300 nm). These results suggest that the promising potential of Bi2O2Se nanosheets for high-performance and broadband photodetector applications.

Preparation and characterization of graphene film using biogas derived from oil palm empty fruit bunch (OPEFB) by chemical vapor deposition (CVD) method

This study aims to fabricate graphene films using biogas derived from oil palm empty fruit bunch (OPEFB) as carbon precursors using chemical vapor deposition (CVD) method under various conditions. The fabricated graphene films were deposited on copper substrates at different temperatures and gas compositions. Scanning Electron Microscopy (SEM), Raman Spectroscopy, and the I-V test were used to analyze and characterize the properties of the fabricated film. From the characterization results, SEM images of films grown at 800°C (without additional H2 gas), and 900°C (without additional H2 gas) show a not so well-defined hexagonal domain shape with non-uniform morphology with variations in domain shape and orientation, while Raman spectra show it has only the D band and G band which are attributed to graphene oxide. On the other hand, at 900°C (with additional H2 gas), the SEM image shows more defined hexagonal domain shape and variations in domain shape and orientation, as well as the D, G and 2D band on the Raman spectra, which are like graphene with defects structure. Hence, it is concluded that graphene film was successfully produced at 900°C with additional H2 gas.

Ion transport induced room-temperature insulator-metal transition in single-crystalline Cu2Se.

Cu2Se is a superionic conductor above 414 K, with ionic conductivities reaching that of molten salts. The superionic behavior results from hopping Cu ions between different crystallographic sites within the Se scaffold. However, the properties of Cu2Se below 414 K are far less known due to experimental limitations imposed by the bulk or polycrystalline samples that have been available so far. Here, we report the synthesis of ultra-thin, large-area single crystalline Cu2Se samples using a chemical vapor deposition method. The as-synthesized Cu2Se crystals exhibit optically and electrically detectable and controllable robust phases at room temperature and above. We demonstrate that Cu ion vacancies can be manipulated to induce an insulator-metal transition, which exhibits 6 orders of magnitude change in the electrical resistance of two terminal devices, accompanied by an optical change in the phase configuration. Our experiments show that the high mobility of the liquid-like Cu ion vacancies in Cu2Se causes macroscopic ordering in the Cu vacancies. Consequently, phase distribution over the crystals is not dictated by the diffusive motion of the ions but by the local energy minima formed due to the phase transition. As a result, long-range vacancy ordering of the crystal below 414 K becomes optically observable at a micrometer scale. This work demonstrates that Cu2Se could be a prototypical system where long-range ordering properties can be studied via electrical and optical methods.

Synthesis of nanocomposites of montmorillonite with carbon nanotubes as a potential material for water purification

The main goal of this research is to create nanocomposites based on unmodified and iron-modified (FeNP) montmorillonite (Mt) and carbon nanotubes (CNT) synthesized using the chemical vapor deposition method. The target area for the application of these materials is the creation of water treatment systems. This paper compares the efficiency of the CNT synthesis process on Mt before and after modification with FeNP of different concentrations and provides the characterization of the CNT microstructure and structure using different methods, such as scanning electron microscopy, high-resolution transmission electron imaging, and Raman spectroscopy. For initial verification of properties important for water purification, Mt+CNT and Mt+FeNP+CNT nanocomposites on a carbon nonwoven fabric (CF) are tested in this work. Incubation of the above-mentioned samples in a water–oil mixture reveals complex adsorption dynamics. The CF+Mt+FeNP+CNT sample shows a very good oil adsorption capacity due to its superhydrophobic and oleophilic properties.

Long-term antifouling surfaces for urinary catheters.

The presence of a variety of bacteria is an inevitable/indispensable part of human life. In particular, for patients, the existence and spreading of bacteria lead to prolonged treatment period with many more complications. The widespread use of urinary catheters is one of the main causes for the prevalence of infections. The necessity of long-term use of indwelling catheters is unavoidable in terms of the development of bacteriuria and blockage. As is known, since a permanent solution to this problem has not yet been found, research and development activities continue actively. Herein, polyethylene glycol (PEG)-like thin films were synthesized by a custom designed plasma enhanced chemical vapor deposition (PE-CVD) method and the long-term effect of antifouling properties of PEG-like coated catheters was investigated against Escherichia coli and Proteus mirabilis. The contact angle measurements have revealed the increase of wettability with the increase of plasma exposure time. The antifouling activity of surface-coated catheters was analyzed against the Gram-negative/positive bacteria over a long-term period (up to 30 days). The results revealed that PE-CVD coated PEG-like thin films are highly capable of eliminating bacterial attachment on surfaces with relatively reduced protein attachment without having any toxic effect. Previous statements were supported with SEM, XPS, FTIR spectroscopy, and contact angle analysis.

Excellent field emission with enhanced photodetection behavior of multiwalled carbon nanotubes: experimental and theoretical study

In this study, we synthesized multiwalled carbon nanotubes (MWCNTs) using the direct liquid injection chemical vapor deposition (DLICVD) method, the growth temperatures were varied to investigate their unique properties.

Stable cycling and low-temperature operation utilizing amorphous carbon-coated graphite anodes for lithium-ion batteries.

With the continuous expansion of the lithium-ion battery market, addressing the critical issues of stable cycling and low-temperature operation of lithium-ion batteries (LIBs) has become an urgent necessity. The high anisotropy and poor kinetics of pristine graphite in LIBs contribute to the formation of precipitated lithium dendrites, especially during rapid charging or low-temperature operation. In this study, we design a graphite coated with amorphous carbon (GC) through the Chemical Vapor Deposition (CVD) method. The coated carbon layer at the graphite interface exhibits enhanced reaction kinetics and expanded lithium-ion diffusion pathways, thereby reduction in polarization effectively alleviates the risk of lithium precipitation during rapid charging and low-temperature operation. The pouch cell incorporating GC‖LiCoO2 exhibits exceptional durability, retaining 87% of its capacity even after 1200 cycles at a high charge/discharge rate of 5C/5C. Remarkably, at -20 °C, the GC-2 maintains a specific capacity of 163 mA h g-1 at 0.5C, higher than that of pristine graphite (65 mA h g-1). Even at -40 °C, the GC-2‖LiCoO2 pouch cell still shows excellent capacity retention. This design realizes the practical application of graphite anode in extreme environments, and have a promising prospect of application.