ABSTRACT Sodium dodecyl sulfate (SDS) was introduced to reduce the magnesium content in cobalt hydroxide precipitates (MHPs) derived from copper-cobalt ore leaching solutions. The impact of the key parameters – SDS dosage, MgO/Co mass ratio, reaction time, temperature, stirring speed, and MgO concentration – was systematically evaluated to identify the optimal conditions for producing MHP with minimal magnesium impurity. The effect of SDS on MHP crystal morphology, surface area, pore size, reaction kinetics, and electrostatic potential was also assessed. Under optimal conditions, with SDS, a magnesium grade of 0.96% and a cobalt grade of 53.69% were achieved, alongside a cobalt recovery of 98.69%. Moreover, SDS was found to enhance the chemical control reaction, reducing the activation energy from 74.96 kJ/mol to 67.86 kJ/mol. This study offers valuable insights into the magnesium removal mechanism facilitated by SDS, addressing the challenge of high magnesium impurities in MHP products and providing guidance for impurity control in other precipitation processes.
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