This paper presents the development of a two-dimensional (2D) flexible patch sensor to detect and monitor the center of pressure (CoP) location and the total magnitude of a spatially distributed pressure to the specific surface areas of engineering structures. The CoP sensor with the contact mode induced by a pressure distribution was formulated by force sensitive resistor technology and was mainly composed of a thin conductive polymer layer, adhesive spacers, and two interdigitated patterned electrode films with unique sensing aperture shadings. By properly mapping the interdigitated electrode patterns to the top and bottom surfaces of the conductive polymer, the proposed sensor ideally enables to measure an overall applied pressure level and its centroid location within a predetermined sensing region in real-time. The CoP sensor containing 36 sensing sections within a dimension of around 3 × 3 inches was prototyped and experimentally investigated to verify its capability to identify the CoP location and magnitude due to the presence of a permanent magnet-based local pressure distribution. Only five electric wires connected to the CoP sensor to inspect the pressure-sensing positions of 36 segments. The evaluation results of the measured sensor data demonstrate good agreements with the actual test parameters such as the total pressure and its centroid position with about 5% locational error. However, to provide accurate information on the overall pressure range, the compensation factors must be determined and applied to the individual sensing sections of the sensor.
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