Carbon Nanofibers Research Articles

Exploring delamination behavior in carbon nanofiber-reinforced sandwich structures with various corrugated cores: An experimental study on mixed-mode crack growth

In this paper, the delamination behavior between the face sheet and core of sandwich panels under a mixed mode of failure during TPSB (Three-Point Sandwich Beam) testing is investigated. The experiments were conducted on two sets of specimens: one reinforced with 0.25% carbon nanofiber weight and the other consisting of samples without carbon nanofibers. The core of the sandwich structures was made of PVC foam, and the corrugated cores and face sheets were made of glass-epoxy fibers. The investigated specimens had corrugated cores with different geometries, such as trapezoidal, square, and triangular. The Force-Displacement and R-CURVE diagrams of sandwich panels reinforced with and without carbon nanofibers were extracted. The strain energy release rate increased with increasing crack length, and this trend in the mixed mode of failure was generally upward. The strain energy release rate in the sandwich panel reinforced with carbon nanofibers with trapezoidal, square, and triangular corrugated cores increased by 20.7%, 39.8%, and 44.6%, respectively. These findings underscore the potential of carbon nanofiber-reinforced sandwich structures for diverse applications requiring enhanced fracture resistance under varying loading conditions. These structures have many applications in wind turbine blades and aerospace industry.

Effect of Mixing Methods and Black Conductive Fillers on Properties of Natural Rubber Composites

Carbon black, graphite, carbon nanofibers, carbon nanotubes, and metal fillers increase composite conductivity in natural rubber, which is electrically insulating. Depending on dispersion, conductive filler lowers insulating material resistivity. These materials are frequently used for electromagnetic/radio frequency interference (EMI/RFI) shielding, conductive flexible seals gaskets, and conductive mats used to prevent electrostatic damage to electronic devices. These elastomers could be used to make flexible solar cells or mechanical-to-electricity devices. Temperature, mixing time, shear rate, and cross-linking during vulcanization affect rubber electrical conductivity of composite. To study shear rate effects, vulcanizate of Natural Rubber-based composites filled with carbon black, millable carbon fiber powder, and synthetic graphite powder was prepared by open mixing (two roll mill) and close mixing (internal mixer). We compared how shear rate affects cure, stress-strain, and volume resistivity of conductive filler-based Natural Rubber composites. Increment in clearance of two roll mill during addition of rubber additives along with rubber of reduced the shearing force resulted in less dispersive and distributive mixing and stagnant points due to band formation on roll surface compared to intermix where compound movement had no stagnation point and long wings pushed material axially and two nogs pushed material in other chamber. Compared to two roll mill samples, the compound reached every point of the mixing chamber for best homogeneity, reducing cure time and improving stress-strain and volume resistivity.

High-Energy-Density Lithium–Sulfur Battery Based on a Lithium Polysulfide Catholyte and Carbon Nanofiber Cathode

Li–S batteries are promising large-scale energy storage systems but currently suffer from performance issues; a major reason is the dissolution of polysulfides in electrolytes. To this end, we report a high-energy-density Lithium–Sulfur (Li–S) battery that combines a catholyte and a sulfur-free carbon nanofiber (CNF) cathode. The cathode was synthesized by carbonizing binder-free polyacrylonitrile (PAN) nanofibers, affording a high surface area. In the catholyte, added polysulfides acted as both conductive Li salts and active materials. Investigating the electrochemical performance of this concept in both Swagelok- and pouch-type cells afforded energy densities exceeding 3 mAh cm−2 at a discharge rate of 0.1 C. This combination could also be utilized in high-capacity pouch cells with capacities of up to 250 mAh g−1. Both cell types exhibited good cycle performance. Adding LiNO3 to the electrolyte suppressed the redox shuttle reactions. Moreover, the cathode being binder-free increased the energy density and simplified cathode fabrication. Characterizing the cathode before and after cycling revealed that deposition was reversible, and that cell reactions at least partially formed sulfur as the end product, resulting in high sulfur amounts in the cell. We expect our concept to greatly aid in the development of practically applicable Li–S cells.

Electrospun Co-MoC Nanoparticles Embedded in Carbon Nanofibers for Highly Efficient pH-Universal Hydrogen Evolution Reaction and Alkaline Overall Water Splitting.

The construction of highly efficient and self-supported electrocatalysts with abundant active sites for pH-universal hydrogen evolution reaction (HER) and alkaline water splitting is significantly challenging. Herein, Co and MoC nanoparticles embedded in nitrogen-doped carbon nanofibers (Co-MoC/NCNFs) which display a bamboo-like morphology are prepared by electrospinning followed by the carbonization method. The electrospun MoC possesses an ultrasmall size (≈5nm) which can provide more active sites during electrocatalysis, while the introduction of Co greatly optimizes the electronic structure of MoC. Both endow the Co-MoC/NCNFs with superior HER performances over a wide pH range, with low overpotentials of 86, 116, and 145mV to achieve a current density of 10mAcm-2 in alkaline, acidic, and neutral media, respectively. Additionally, the catalyst exhibits remarkable alkaline oxygen evolution reaction (OER) activity with an overpotential of 254mV to reach 10mAcm-2. Density functional theory calculations confirm that electron transfer from Co to MoC regulates the adsorption free energy for hydrogen, thereby promoting HER. Moreover, an electrolyzer assembled with Co-MoC/NCNFs requires only a cell voltage of 1.59V at 10mAcm-2 in 1m KOH. This work opens new pathways for the design of high-efficiency electrocatalysts for energy conversion applications.

Defective carbon-bridged Cu sites to boost oxygen reduction reaction in neutral zinc-air batteries

Novel carbon nanomaterials containing N-coordinated metal centers present an advantage in promoting the oxygen reduction reaction (ORR). Despite considerable progress, substantial challenges persist with the advancement of neutral Zinc-air batteries (ZABs), particularly in optimizing the trade-off between the catalytic activity and stability. Herein, employing nanoporous carbon impregnated with Cu(II)-phenanthroline complexes to prepare Cu-ONCs catalysts rich in Cu-Nx sites. Controllable carbon defects to capture Cu2+ enable the enrichment of metal sites on the porous carbon surface, and simultaneously effectively suppress the aggregation of active centers. The metal moieties, specifically Cu-Nx, are incorporated into the porous N-doped carbon, thereby introducing accessible active sites within the partially graphitized carbon framework. Furthermore, the abundant mesopores inside the carbon nanofibers promote the exposure of accessible active sites to substantially augment the electrochemically active electrochemically active area area. Given the unique structure and composition, Cu-ONCs show outstanding ORR activity in neutral and alkaline media, alone with negligible decay observed after 3000 cycles. Moreover, Cu-ONCs based neutral ZABs demonstrate a peak power density of 48.28 mW cm−2 and impressive rate performance. This work provides defects/vacancies insight on transition metal (TM)-based carbon support to facilitate the advancement of cutting-edge neutral ZABs.

Phonon-charge carrier dynamics via grain-boundary phase in equilibrium reaction of higher manganese silicide/CNF hybrid composites

Higher manganese (TE) silicide (HMS), an eco-friendly, low-cost, and earth-abundant p-type thermoelectric material, exposes a Nowotny chimney-ladder crystal structure, obeying the 14th-electron rule. Here, a hybrid composite of a carbon nanofiber (CNF) and HMS was synthesized by vacuum melting followed by spark plasma sintering, and its thermoelectric performance were demonstrated. The incorporation of CNF with HMS notably enhances the Seebeck coefficient and decline the thermal conductivity without significantly affecting the carrier concentration and electrical conductivity due to the interfacial energy filtering effect. A maximum Seebeck coefficient of 307 μV/K was recorded for the 0.5% CNF composite with HMS, leading to accomplish a high-power factor of 1755.63 μW/mK2 at 803 K. Also, interfaces, grain boundaries, and dislocations leading to the high magnitude of strain, confirmed from HR-TEM and strain analysis, leads to decrease in lattice thermal conductivity to 1.95 W/mK. As a result, HMS attains the peak zT value of 0.64, suggesting that carbon-based composites are a promising way to boost the thermoelectric performance of HMS-based compounds.

Efficient Nanofibrous Electromagnetic Wave Absorber Inspired by Spider Silk Hunting.

With the rapid advancements in wireless communication and radar detection technologies, there has been a significant uptick in the utilization frequency of electromagnetic waves across both civilian and military sectors, consequently generating substantial electromagnetic radiation and interference. These electromagnetic pollutants present a considerable threat to public health and information security. Consequently, materials capable of absorbing and mitigating electromagnetic pollution have garnered significant attention.The nanomaterials with multiple components and various heterogeneous interfaces have been considered as preferred efficient electromagnetic wave (EMW) absorbers. In this work, carbon nanofibers doped with magnetic metal oxide particles (Co/Ni-CNFs) are prepared by electrospinning and heat treatment. In these samples, the minimum reflection loss can reach -40.13dB at 4.6mm, and the widest effective absorption bandwidth is 4.4GHz. The excellent microwave absorption is attributed to the appropriate impedance matching. The electromagnetic parameters of Co/Ni-CNFs are balanced by adjusting the concentration of magnetic metal-organic framework material (MOFs) in the precursor solution. It is believed that this work can provide a reference for developing lightweight, flexible, and robust electromagnetic wave-absorbing materials.

Moringa Oil and Carbon Phases of Different Shapes as Additives for Lubrication

Vegetable oils in the lubricant field are largely studied. Their efficiency depends on their viscosity parameters and their fatty acid composition. The actions of moringa oil used as a lubricant base and as a lubricant additive have been shown in this work. Graphite, carbon nanofibers, and carbon nanodots are carbon phases of different shapes used as solid additives. The tribological performances of lubricant blends composed of between 0.5 and 1 wt.% of particles have been evaluated using a ball-on-plane tribometer under an ambient atmosphere. No additional surfactant was used. The positive and important actions of a small amount of moringa oil added in the lubricant formulas are demonstrated. The results obtained allow us to point out the influence of the type and shape of particles. Physicochemical investigations allow us to propose a synergistic effect between the particles and moringa oil as additives in dodecane.

D-Electrons of Platinum Alloy Steering CO Pathway for Low-Charge Potential Li-CO2 Batteries.

Aprotic Li-CO2 batteries suffer from sluggish solid-solid co-oxidation kinetics of C and Li2CO3, requiring extremely high charging potentials and leading to serious side reactions and poor energy efficiency. Herein, we introduce a novel approach to address these challenges by modulating the reaction pathway with tailored Pt d-electrons and develop an aprotic Li-CO2 battery with CO and Li2CO3 as the main discharge products. Note that the gas-solid co-oxidation reaction between CO and Li2CO3 is both kinetically and thermodynamically more favorable. Consequently, the Li-CO2 batteries with CoPt alloy-supported on nitrogen-doped carbon nanofiber (CoPt@NCNF) cathode exhibit a charging potential of 2.89 V at 50 μA cm-2, which is the lowest charging potential to date. Moreover, the CoPt@NCNF cathode also shows exceptional cycling stability (218 cycles at 50 μA cm-2) and high energy efficiency up to 74.6 %. Comprehensive experiments and theoretical calculations reveal that the lowered d-band center of CoPt alloy effectively promotes CO desorption and inhibits further CO reduction to C. This work provides promising insights into developing efficient and CO-selective Li-CO2 batteries.

Upcycling Plastic Waste into Valuable Carbon Nanomaterials

AbstractThe global issue of plastic waste accumulation is now widely acknowledged as a significant environmental challenge that affects all aspects of life, economies, and natural ecosystems worldwide. Hence, it is crucial to develop sustainable solutions to traditional disposal methods. One promising solution involves upcycling plastic waste into valuable carbon nanomaterials such as carbon nanotubes, graphene, and carbon nanofibers, among others. This critical review provides an overview of the problems associated with plastics, including their various types and properties, as well as their significant impact on the environment and the methods currently employed for waste management. Furthermore, it delves into recent advancements in upcycling plastic waste into carbon nanomaterials through four state‐of‐the‐art methods with the potential for scaling up and enabling industrial applications: thermal decomposition, flash joule heating (FJH), chemical vapor decomposition (CVD), and stepwise conversion. For each method, highly influential and seminal papers were selected, and their research approaches and observed results were thoroughly analysed. This upcycling approach transforms plastic waste into valuable resources, promoting a waste‐to‐value concept that reduces environmental impact and supports the circular economy. By creating new materials from discarded plastics, it addresses waste management challenges while generating economic value.

Innovative Use of Carbon Nanofibers/Praseodymium Cobaltite for Targeted Detection of Hematologic Sulfamethazine.

Antibiotics are essential for treating illnesses, but abuse has resulted in serious consequences. Rapid and precise detection of antibiotic residues, such as sulfamethazine (SFZ), in water and biological samples is critical for public health and environmental safety. To address this challenge, we have introduced a pioneering electrochemical sensor incorporating a nanocomposite of perovskite-structured praseodymium cobaltite (PrCoO3) integrated with carbon nanofibers (CNFs) on a glassy carbon electrode (GCE|CNF/PrCoO3). We synthesized the CNF/PrCoO3 nanocomposite using ultrasonic fabrication and confirmed its formation with advanced techniques. GCE|CNF/PrCoO3 offer superior SFZ detection with a 2.889 nM/L limit and high selectivity, due to PrCoO3's electrocatalytic properties and CNF's enhanced conductivity. We validated the sensor's effectiveness in detecting SFZ in various real-water samples, demonstrating its repeatability, reproducibility, and stability. This confirms its reliability for environmental monitoring. The study highlights the potential of perovskite-carbon composites and paves the way for developing cost-effective sensors for pharmaceutical contaminants.

Synthesis and Fabrication of Metal Cation Intercalation in Multilayered Ti3C2Tx Composite CNF Electrode for Asymmetric Coin Cell Supercapacitors.

Ti3C2Tx has attracted considerable attention from researchers in energy storage due to its unique structure and beneficial surface functional group characteristics. Recent studies have focused extensively on developing Ti3C2Tx composites to create potential electrode materials for energy storage applications. Carbon nanofiber is often combined with Ti3C2Tx to produce high-performance functional nanocomposites, effectively harnessing the unique properties of Ti3C2Tx nanosheets while ensuring exceptional electrochemical behavior. This work employs an ultrasonication method to prepare a Na-Ti3C2Tx/CNF electrode. Establishing a stable interlayer structure between Ti3C2Tx nanosheets and cationic metal intercalation materials is crucial for expanding the interlayer spacing of Ti3C2Tx and creating multidirectional stable ion transport channels. Consequently, this process exposes more active sites that are accessible to ions. At a current density of 1 A g-1, the resulting Na-Ti3C2Tx/CNF demonstrates an impressive specific capacitance of 680.2 F g-1. Notably, the asymmetric supercapacitor assembled with Na-Ti3C2Tx/CNF as the positive electrode and activated carbon as the negative electrode exhibits remarkable cyclic retention of 83.1% and the Coulombic efficiency of 90.5% after 10,000 cycles at 10 A g-1, a wide voltage window of 1.5 V, a high energy density of 102.5 W h kg-1, and a power density of 2963.7 W kg-1. The fabricated coin cell ASC devices, which include glowing red light-emitting diodes, were demonstrated in practical applications. The optimization strategy for developing Na-Ti3C2Tx/CNF provides essential technical support for integrating Na-Ti3C2Tx/CNF into the next generation of portable and adaptable wearable electrochemical energy storage devices.

Preparation of Effective NiCrPd-Decorated Carbon Nanofibers Derived from Polyvinylpyrrolidone as a Catalyst for H2 Generation from the Dehydrogenation of NaBH4.

The catalytic dehydrogenation of NaBH4 for the generation of H2 has a lot of potential as a reliable and achievable approach to make H2, which could be used as a safe and cost-effective energy source in the near future. This work describes the production of unique trimetallic NiCrPd-decorated carbon nanofiber (NiCrPd-decorated CNF) catalysts using electrospinning. The catalysts demonstrated exceptional catalytic activity in generating H2 through NaBH4 dehydrogenation. The catalysts were characterized using SEM, XRD, TEM, and TEM-EDX analyses. NiCrPd-decorated CNF formulations have shown higher catalytic activity in the dehydrogenation of NaBH4 compared with NiCr-decorated CNFs. It is likely that the better catalytic performance is because the three metals in the NiCrPd-decorated CNF structure interact with each other. Furthermore, the NiCrPd-decorated CNFs catalyzed the dehydrogenation of NaBH4 with an activation energy (Ea) of 26.55 KJ/mol. The kinetics studies showed that the reaction is first-order dependent on the dose of NiCrPd-decorated CNFs and zero-order dependent on the concentration of NaBH4.

Ammonia gas sensors based on multi-wall carbon nanofiber field effect transistors by using gate modulation

Ammonia gas sensors play a critical role in environmental monitoring and healthcare applications due to the harmful effects of ammonia exposure. In this study, I present a novel approach to ammonia detection using field-effect transistors (FETs) based on Multi-Wall Carbon Nanofibers (MWCNFs), known for their outstanding electrical properties. I fabricate and characterize MWCNF-FET sensors, utilizing interdigitated Source-Drain electrodes directly deposited onto aligned semiconducting MWCNFs. By systematically investigating the effect of gate bias on sensor performance, I demonstrate that applying a positive gate voltage enhances the sensor's gas response by up to 55 % across varying concentrations of ammonia. Additionally, I show that appropriate gate modulation significantly improves the device's reversibility, ensuring reliable, repeatable measurements. These findings highlight the potential of MWCNF-FETs in developing high-performance, gate-tunable ammonia gas sensors for real-world applications.

High-Quality Conductive Network Films Constructed from Carbon Nanotube/Carbon Nanofiber Composites via Electrospinning for Electrothermal Applications.

In this study, carbon nanotube (CNT)/carbon nanofiber (CNF) composite electrothermal films were prepared by electrospinning, and the effects of the CNT content and carbonization temperature on the electrothermal properties of the CNT/CNF composite films were investigated. The experimental results demonstrated that the conductivity of the CNT/CNF composite electrothermal film (0.006-6.89 S/cm) was directly affected by the CNT content and carbonization temperature. The electrothermal properties of the CNT/CNF positively correlated with the CNT content, carbonization temperature, and applied voltage. The surface temperature of CNT/CNF can be controlled within 30-260 °C, and continuously heated and cooled 100 times without any loss. The convective heat transfer with air is controllable between 0.008 and 31.75. The radiation heat transfer is controllable between 0.29 and 1.92. The prepared CNT/CNF exhibited a heat transfer efficiency of up to 94.5%, and melted a 1 cm thick ice layer within 3 min by thermal convection and radiation alone.

One-pot hydrothermal synthesis of 3D garland BiOI, spherical ZnO, and CNFs onto Ni foam: Supercapacitor performance with enhanced electrochemical properties

This study reported one-pot hydrothermal synthesis of 3D garland BiOI, spherical ZnO, and carbon nanofibers (CNFs) onto Ni foam substrate with improved supercapacitor performance and enhanced electrochemical properties. The synthesized nanocomposites exhibited high specific capacitance (SC) of 1073 g−1 at a current density of 1 A/g and excellent cycling stability with 88.6% retention of original capacity after 5000 cycles in 2M KOH aqueous solution. The findings highlight the potential of 3D materials for use as electrode materials in advanced supercapacitor applications due to their high energy storage capabilities.

Construction of a 3D spider web structure with spherical Ho2O3 wrapped by carbon nanofibers for high-efficiency microwave absorption and corrosion protection

Reasonable composition control and microstructure design are the effective ways to realize multi-functional high-performance absorbing materials. In this work, a three-dimensional (3D) spider web structure was designed by the electrospinning and high temperature carbonization technology, where Ho2O3 spheres were wrapped by carbon nanofibers. Herein, the spherical Ho2O3 were surrounded by layers of carbon nanofibers (spider silk), which were like the preys inside the spider's web. This unique bionic structure working in conjunction with the tuned components enables the as-prepared composites with improved impedance matching and enhanced loss capacity. The superior electromagnetic wave absorption performance was obtained as the minimum reflection loss of −61.37 dB at 2.90 mm and the maximum effective absorption bandwidth of 6.88 GHz (11.12–18 GHz) at 2.64 mm. At a thickness of 3.44 mm, the effective absorption bandwidth is 4.80 GHz (8–12.80 GHz), covering the entire X-band. At the same time, the composite soaked in the corrosive medium for 7 days owns a low corrosion current density (10−4 ∼10−6 A cm−2) and a high polarization resistance (105∼107 Ω), which exhibits the obvious anticorrosion ability. This work designs a specific spider web structure with high-performance microwave absorption and corrosion protection.

Photothermal nano-confinement reactor with bimetallic sites for enhanced peroxymonosulfate activation in antibiotic degradation

In recent years, photothermal-assisted Fenton-like degradation of organic pollutants has become a prominent green method in environmental pollution control. Nevertheless, the design of suitable catalysts remains a significant challenge for this approach. Herein, zeolite-imidazolate framework-derived CoMn bimetallic nanoparticles embedded in hollow carbon nanofibers (CoMnHCF) have been developed as a photothermal nano-confinement reactor with multiple active sites to enhance reaction performance and promote peroxymonosulfate (PMS) activation. Under light irradiation, the local temperature within the porous spaces of CoMnHCF was significantly higher than the liquid temperature. The confined space concentrated heat, minimized thermal loss, and effectively utilizes this feature to activate PMS for antibiotic degradation. The results demonstrated that this system efficiently degraded various antibiotics, including tetracycline hydrochloride, levofloxacin, sulfamethoxazole, norfloxacin and chlorotetracycline. Photothermal contribution analysis revealed that thermal effects predominate in this system. Further DFT simulations explored the coordination environment of metal elements and the properties of related pollutants, predicting potential structures and reaction sites. A series of water quality experiments and cyclic tests demonstrated the system's significant application potential. This study offered new insights into advancing the integrated use of photothermal conversion and nano-confinement reactor activation of PMS in sewage purification.

Efficient solid-phase RNA extraction using carbon nanomaterials

Recent research highlights RNA’s therapeutic potential in nucleic acid-based therapies. However, effective RNA recovery and purification remain challenging due to similar impurities affecting therapeutic outcomes. Traditional RNA isolation methods are often slow, inefficient, and involve toxic reagents. Carbon-based materials offer a promising alternative as adsorbents for nucleic acids due to their excellent mechanical and chemical properties. This study describes an efficient, simple, and cost-effective method for RNA recovery from complex Escherichia coli extracts using carbon materials with different structures and surface modifications. RNA adsorption and desorption screening experiments were performed using different carbon materials. N-doped CNTs (CNT-N-ox) and carbon nanofibers (CNF-ox), both oxidized with HNO3, showed RNA adsorption capacities of 42 % and 55 %, respectively, also allowing effective RNA desorption (81 % and 72 %, respectively). Additionally, the materials demonstrated reusability, maintaining RNA adsorption capacity over four cycles. The selectivity of the materials enabled a simple method to recover RNA free from DNA contamination by performing three consecutive cycles. Moreover, no contaminating protein was found in the recovered sample. The analysis by circular dichroism also revealed that RNA maintained its integrity and stability when recovered from these materials. Overall, the study demonstrates the potential of carbon materials for efficient RNA capture and pre-purification.

Electronic conductivity and strength of GeSbS‐AgI chalcogenide glass reinforced by the carbon nanofibers

Electronic conductivity and strength of GeSbS‐AgI chalcogenide glass reinforced by the carbon nanofibers