AbstractThe development of soft and biocompatible actuators is a current challenge in the fast‐growing field of soft robotics. A variety of shape‐memory and thermal actuators are currently being explored for application in these areas, especially to produce actuators that can operate at biocompatible temperatures for in vivo applications. Here we detail the synthesis of epoxy based materials, a class of materials not fully explored for soft actuators. By careful tuning of polymer composition by variation of monomer feed ratios, we show tuneable glass transition temperatures (Tgs) of these materials. Ambient temperature (30–60 °C) thermal actuators were then realised by casting of bilayers of epoxy resins with varying Tgs. Differences in thermal expansion when the Tg was reached lead to actuation in a specific direction. With optimisation, actuation in both the external‐heated and joule‐heated NiChrome‐epoxy actuators were able to occur at physiological temperatures (36–40 °C), previously unreported in the literature. For the joule‐heated NiChrome–epoxy actuators surface temperatures remained under 40 °C during actuation at low operating voltages (<2 V). Higher force and power output could be achieved in a repeatable fashion at higher driving voltages without loss of displacement, but also leading to higher surface temperatures. These materials and the actuation approach present an exciting opportunity to develop future implantable actuators to solve significant challenges related to quality of life and an ageing population.
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