In this study, SiCp-SiO2/6061Al composites were synthesized by integrating SiC and SiO2 particulates into a 6061Al matrix, followed by ball milling and hot isostatic pressing sintering. The impact of ball milling duration on microstructure, mechanical properties, corrosion resistance, and thermal properties was evaluated. After 10 h of ball milling, reinforcement particles were uniformly dispersed, achieving a material density of over 98 %. Extending milling to 15 h enhanced tensile strength to 253.53 MPa and flexural strength to 433.56 MPa, with a maximum elongation at break of 6.4 %. Uniform SiO2 distribution improved corrosion resistance, evidenced by a self-corrosion potential of −1209 mV and a self-corrosion current density of 53.02 µA·cm−2. After 20 h, the lowest thermal expansion coefficient, 19.87×10−6·K−1, was achieved. However, agglomerated particles after 5 h resulted in inferior thermal properties, including a thermal expansion coefficient of 20.45×10−6·K−1 and thermal conductivity of 94 W·m−1·K−1. The optimal ball milling duration for these composites was determined to be 10 h, balancing performance and cost-effectiveness.