One of the major challenges for viable and durable proton exchange membrane fuel cells (PEMFC) in heavy duty applications is the development of stable and high-performing catalysts. The highest mass activities and stabilities can be achieved with platinum nanoparticles supported on a porous carbon support. However, these systems still suffer from degradation processes during cell operation, such as carbon corrosion and Ostwald ripening. [1] Atomic layer deposition (ALD) is an attractive alternative to the conventional wet chemical deposition of the platinum catalyst onto the carbon, promising to counteract these problems. [2,3]ALD is a surface coating method, which employs self-limiting half-reactions between gaseous precursor molecules and a solid substrate surface. Usually, two half-reactions separated by purging or vacuuming steps represent one ALD cycle. By performing a defined number of cyclic repetitions, thin films or nanoparticles can be grown on the substrate surface with atomic-layer precision. [4]Typically, ALD is used to coat flat surfaces. To achieve homogeneous coatings on powders, so-called fluidized bed ALD reactors fluidize the nanoparticle-powders in a gas flow, which also contains the gaseous precursor materials. This method ensures a high utilization of the precursor molecules while providing a good mixing of the sample. Thin films and nanoparticles can be deposited in a homogeneous manner onto the powder surface and into its pores. [4]Carbon corrosion of PEMFCs can be suppressed by applying conformal ALD coatings onto the support structure. Additionally, a porous overcoating can fixate the nanoparticles against detachment and dissolution while still leaving access to the reactive sites. [5] Applying ALD to deposit fuel cell catalysts with monodisperse and highly dispersed platinum nanoparticles can counteract Ostwald ripening. [2,6]In this study we show platinum particles deposited via ALD, which are highly dispersed and show a monodisperse size distribution. We further show TiO2-overcoatings to protect the carbon.Literature:[1] J. C. Meier, Beilstein J. Nanotechnol., 2014, 5, 55-67. [2] W-J. Lee, Adv. Mater. Interfaces, 2019, 6 1901210. [3] B. J. O’Neill, ACS Catal., 2015, 5, 1804. [4] W. W. McNeary, Appl. Catal. B, 2019, 254, 587-593. [5] Q. Liu, Chem. Soc. Rev., 2022, 51, 188-236. [6] Z. Xu et al., Appl. Catal. B, 2012, 111-112, 264.
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