This study investigates the effect of mechanical grooving texturing parameters on the friction stir spot welding (FSSW) of 1 mm thick aluminium AA6082-T6 and 6 mm thick polyamide 6 (PA6). Two levels of texturing depth (0.1 mm and 0.2 mm) were analysed, both performing equally well in tensile–shear testing. The equivalent mechanical performance was attributed to the fact that the joints tend to fail through the thermally affected polymer, due to the rupture of pores, rather than through the metal–polymer interface. As the level of porosity is equivalent in both conditions, the mechanical performance is not affected by varying the plunge depth. In turn, doubling the plunge depth parameter reduced the pretreatment time by less than half, making the mechanical grooving process much more efficient. Then, the use of lubricant on the texturing procedure was evaluated, but the difficulties in eliminating the lubricant residues negatively affected the interaction of materials at the interface, significantly reducing the mechanical performance of the welded joints. Finally, the size and length/width ratio of the textured area was studied. Overall, increasing the textured area led to improved mechanical performance, but a greater gain was obtained by increasing the number of grooves instead of making them longer. The maximum tensile–shear force of about 7.9 kN was obtained when performing a 30 × 30 mm2 textured area and using an optimised texturing depth of 0.2 mm, which is the greatest value already reported in the open literature to aluminium–polymer joining by FSSW.
Read full abstract- All Solutions
Editage
One platform for all researcher needs
Paperpal
AI-powered academic writing assistant
R Discovery
Your #1 AI companion for literature search
Mind the Graph
AI tool for graphics, illustrations, and artwork
Journal finder
AI-powered journal recommender
Unlock unlimited use of all AI tools with the Editage Plus membership.
Explore Editage Plus - Support
Overview
25021 Articles
Published in last 50 years
Articles published on Area Ratio
Authors
Select Authors
Journals
Select Journals
Duration
Select Duration
24909 Search results
Sort by Recency