The unique microstructure of wood has many anatomical features, which provide both high toughness and strength of wood. Considering its outstanding microstructure and the fact that the Young’s modulus of microfibril, a cellulose crystal and the framework of the cell wall, reaches 140 to 150 GPa, it is believed that wood has the possibility to be the basis for high strength materials. For this reason, we are studying the production of high strength wood based materials using a low molecular weight phenolic resin impregnation followed by heat curing under compression [1–5]. The wood cell wall is composed of 50% of matrix substances, such as lignin and hemicellulose, whose mechanical properties are not as high as microfibril. Thus, in a previous report [5], we studied the effects of the removal of matrix substances as a pretreatment using alkaline cooking which is the most widely used procedure in pulping to remove the matrix substances of wood. Veneers of Hoop pine (Araucaria cunninghamiii) were treated with a NaOH + Na2S aqueous solution (25% active alkali, 25% sulphidity) at 120 ◦C or 135 ◦C for 4 h, which resulted in 20% weight loss. These veneers were subjected to a low molecular weight phenolic resin (PF resin) impregnation and compression after parallel lamination, 20% higher Young’s modulus and bending strength than without pretreatment of wood were obtained. However, when veneers were treated at higher temperatures such as 150 ◦C or 170 ◦C a further increment in the mechanical properties could not be observed despite an increase of weight loss of up to 30%. The results of the wood analysis for Klason lignin showed that the weight loss due to the alkaline cooking in this study is mainly attributable to the removal of hemicellulose. Thus, it was considered that the removal of lignin due to the alkaline cooking requires a higher temperature than that for hemicellulose. However, further increment of cooking temperature also causes damage to the microfibril, a kind of carbohydrate the same as hemicellulose, and this may result in the reduction of mechanical properties. Hence, in this study, to obtain a further weight loss with less damage to microfibril, the removal of lignin by NaClO2 treatment and the removal of lignin and hemicellulose by a combination of NaClO2 treatment and NaOH treatment under mild conditions were attempted with Hoop pine veneer as used in the previous work [5]. Hoop pine veneers (70 g), with dimensions of 80 mm in the longitudinal direction (fiber direction), 60 mm in the cross longitudinal direction and 1 mm thickness were treated at 45 ◦C for 12 h with 2000 ml of 1 or 2% NaClO2 aqueous solution at pH 4.5. This treatment was repeated up to 3 times after rinsing in running water for 2 h. The weight loss due to this treatment reached 14% and 24% for a NaClO2 concentration of 1 or 2%, respectively as shown in Table I. After drying, these samples were then soaked in a 10% aqueous solution of a low molecular PF resin (Aika Ko-gyo Co. Ltd; average molecular weight, 200, pH 8) under a reduced pressure for three days. The materials were then dried successively at room temperature for 7 days and at 70 ◦C for 1 h. The weight gain for the untreated wood and treated wood were 25% and 21 to 23%, respectively. The resin impregnated veneers were parallel laminated (nine-ply) and compressed at 80 MPa and 160 ◦C for 1 h. The specimens were then cut to dimensions of 60 mm (longitudinal direction) by 10 mm (cross-longitudinal direction). The final thickness of the compressed specimens was about 2 mm. The specimens were conditioned at 90 ◦C for 1 h to regulate the moisture content before a three point bending testing at a cross-head speed of 5 mm/min and a test span of 50 mm in an Instron 1185 universal testing machine. As shown in Table I, the mechanical properties of the resin impregnated compressed wood were improved due to the NaClO2 treatment, and the 2% NaClO2 treated samples showed a 40% higher Young’s modulus and bending strength than the untreated wood (control) at the same density. The effect of alkaline cooking on the increment in Young’s modulus and bending strength was about 20% at a weight loss between 20 and 30%
Read full abstract