To create a high-density data storage system, a thorough understanding of magnetic domain interactions is essential. In this work, we present a systematic study of magnetic domain state interaction and switching mechanism of Fe–Co–Al films across various thicknesses. Structural analysis confirms the formation of an A2-type disorder structure. Magnetic investigation reveals that all films are soft magnetic in nature, exhibiting a predominant in-plane magnetic anisotropy with a low coercive field that increases from 1.9 mT to 3 mT as the film thickness grows from 5 nm to 25 nm. Analysis of first-order reversal curves reveals the formation of multi-domain (MD) states. An enhancement of magnetic domain interactions occurs as the contour graph shifts along the coercive field direction with an increase in film thickness. Switching field distribution (SFD) analysis reveals broader SFD curves, indicating more inter-grain interactions as magnetostatic interactions between magnetic grains intensify with thickness. Further, magnetic force microscopy analysis confirms the presence of MD structures in all films. Magnetization reversal dynamics elucidates domain wall pinning near to zero field and possesses a large out-of-plane switching field. Simulations are performed to corroborate experimental findings. These findings underscore the critical role of domain state configuration and switching mechanisms for designing spintronic devices using soft magnetic thin films.
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