Analysis Of Polarization Curves Research Articles

Experimental study on degradation of proton exchange membrane fuel cells for eco-friendly heavy equipment

Proton Exchange Membrane Fuel Cells(PEMFC) are considered the main power source for eco-friendly mobility. The degradation of PEMFCs in eco-friendly heavy equipment is analyzed. The target heavy equipment is 4.5 tons track loader of Doosan Bobcat. The complex movement of heavy equipment causes extreme dynamic load cycling in the powertrain. An electrochemical analysis of its Membrane Electrode Assembly(MEA) is conducted to clarify its degradation feature in this work. Dynamic load cycles are obtained from field tests using earth-moving machinery. A 2000 h durability test for a PEMFC single cell is conducted using the obtained dynamic load cycles. According to polarization curve analysis, the maximum power decreases from 19.95 to 13.82 W. This is mainly caused by the degradation of the catalytic activity of the Pt catalyst layer, as confirmed by cyclic voltammetry(CV). The electrochemical surface area(ECSA) decreases by 70 %.

Electrochemical Separation of Pb-Ag-Sb Alloys in the KCl-PbCl2 Melt

Anode dissolution of lead, silver, antimony and liquid lead-bismuth-antimony alloys has been studied by the polarization method depending on the alloy composition in the molten KCl-PbCl2 eutectic. Lead was found to dissolve and to form Pb2+ ions within the whole range of anode current densities in the Pb-Ag-Sb (49.0–28.0-23.0) and Pb-Ag-Sb (11.0-55.0-34.0) melts. The limiting diffusion current of lead dissolution was observed at the anode current density of 0.34 А cm−2 in the Pb-Ag-Sb (5.0-65.0-30.0) alloy. At the anode current densities exceeding these values the antimony dissolution was observed. To define a mechanism of metals electro dissolution, the number of electrons participating in the electrode reactions was calculated. Based on the polarization curves analysis the regime of electrochemical separation of lead alloys was selected. Metallic lead and the remaining Ag-Sb-Pb alloy with the valuable components concentration exceeding 90 wt% were obtained in the laboratory-scale electrolytic cell.

TRIBOLOGICAL AND CORROSION PROPERTIES OF 45 AND 65G STEELS USED IN AGRICULTURAL MACHINERY AFTER ELECTROLYTIC-PLASMA HARDENING

The article examines the effect of electrolytic plasma hardening on the wear resistance and corrosion resistance of steels 45 and 65G, which are used in the production of agricultural machinery components. The presented results demonstrate the improvement of the surface properties of steel through the application of electrolytic plasma hardening. This technology provides rapid heating and cooling, which contributes to the formation of a fine-grained and hardened surface layer, as evidenced by microstructural studies conducted using an optical metallographic microscope. Tribological tests showed an improvement in wear resistance after electrolytic plasma hardening: the wear volume for steel 45 was 3,03×10-4 mm³, and for steel 65G it was 6,17×10-5 mm³, which is 7 and 4,5 times less than the wear volume for the initial samples, respectively. The analysis of polarization curves showed that the corrosion current density decreased compared to the initial sample. For steel samples 45 and 65G after three cycles of electrolytic plasma hardening, the corrosion current densities were 6,87×10^-6 A/cm² and 1,61×10^-7 A/cm², respectively. Additionally, a shift in the corrosion potential towards more positive values was noted, indicating an increase in corrosion resistance. The results of the study demonstrate significant improvements in the tribological and corrosion properties of steels 45 and 65G after electrolytic plasma hardening, providing valuable data for industrial applications.

Layer-Point Structure of Si3N4-NH2@GO for Improving Corrosion and Wear Resistance of Waterborne Epoxy Coating.

The use of graphene-based materials as anticorrosion coatings to protect metals is always a topic of discussion. In this work, silicon nitride (Si3N4) was aminated to improve its water dispersibility. Then it is attached to the graphene oxide (GO) surface to improve compatibility with epoxy (EP) resin as well as conductivity. The results of Fourier transform infrared (FTIR) spectroscopy, transmission electron microscopy (TEM), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and zeta potentials test analyses indicated that Si3N4-NH2@GO with a layer-point structure has been successfully prepared. The corrosion resistance of the composite coatings was characterized by electrochemical impedance spectroscopy (EIS) and polarization curve analysis, and the wear resistance of the composite coatings was tested by friction and wear tests. The results showed that 1.0% Si3N4-NH2@GO has excellent corrosion and wear resistance. The use of Si3N4-NH2@GO layer point structures in this study broadens the way for GO applications.

A novel siloxene@MoS2 heterostructure for improving the wear and corrosion resistance performance of epoxy coatings

Siloxene (Sic) flakes are two-dimensional silicon-based materials that have been extensively investigated in the domains of batteries, supercapacitors, and electrocatalysis, with essentially no research in the domain of corrosion and wear resistance performance of metal coatings. In this study, Sic sheets were prepared through topological chemical exfoliation and applied to epoxy (EP) resin systems for the first time. The effects of Sic sheets on the corrosion and wear resistance performance of the composite coatings were explored. To improve the enhancement effect of Sic on the tribological properties and corrosion resistance of the composite coatings, molybdenum disulfide (MoS2), which exerts a self-lubricating effect and an enhanced interfacial effect, was grown on the surface of Sic using a hydrothermal method. The corrosion resistance and tribological properties of the prepared composite coatings were characterized through electrochemical impedance spectroscopy, polarization curve analysis, and friction and wear tests. The results indicated that the composite coating containing 0.75 wt% siloxene@MoS2 (Sic@MS) has the best corrosion resistance and tribological properties. Compared with the pure EP coating, the wear rate of the Sic@MS coating with the aforementioned concentration was reduced by 67 %. Furthermore, the impedance module value at 0.01 Hz was increased by three orders of magnitude and the corrosion current density was reduced by three orders of magnitude after 60 days of immersion in NaCl solution. The above results provide a new idea for the application of Sic materials.

The Synergistic Effect of Graphene Oxide in Epoxy Resin on Photocured Coating Films with Anticorrosion and Antibacterial Properties.

In this work, graphene oxide (GO) and epoxy-functionalized graphene oxide (GOSi) are chosen as additives and incorporated into epoxy resin (EP) for nanocomposite photo-coating films (GO/EP and GOSi/EP series). Compared to GO/EP, the GOSi/EP nanocomposite demonstrates strong binding and excellent dispersibility, highlighting covalent bonding between GOSi and the epoxy coating. Furthermore, GOSi/EP-based films demonstrated superior thermal stability and adhesion performance on galvanized steel plates. The corrosion performance of the coated galvanized steel is investigated using electrochemical impedance spectroscopy (EIS) and polarization curve analysis (Tafel). The effectiveness of corrosion protection is evaluated based on a combination of photoreactivity, crosslinking density, dispersity, and adhesion properties. Out of all the treated films, the film based on 0.1GOSi/EP exhibited the highest percentage of inhibition (98.89%) and demonstrated superior long-term anticorrosion stability. In addition, the 0.1GOSi/EP based formulation showed remarkable antibacterial activity against S. aureus, resulting in a 92% reduction. This work demonstrates the development of a facile, environmentally friendly functionalized graphene oxide/epoxy photocured film with superior dual functionalities in both anticorrosion and antibacterial properties. These advancements hold promising potential for impactful practical applications.

Impact of SOFC anode carbon deposition and hydrogen adsorption on the cell performance by molecular simulation.

This study primarily investigates the changes in carbon adsorption capacity and hydrogen adsorption capacity on the anode catalyst surface when using methane fuel and mixed gas fuel as the anode fuel for SOFC systems. To reduce the carbon adsorption capacity of the commonly used anode catalyst-nickel-based catalysts-towards hydrocarbon fuels, copper and gold are doped into the nickel-based catalysts to compare the effects on carbon and hydrogen adsorption capacities. Moreover, aside from calculating the carbon and hydrogen adsorption capacities, this project also evaluates the impact of mixed gas effects and doping effects on SOFC performance through the analysis of hydrogen diffusion coefficients and performance polarization curves. The findings reveal a noteworthy enhancement in the diffusion coefficient of syngas within the Au-doped Ni catalyst, showing an improvement of up to 45.46% at 973K. Furthermore, the electrical power generated by syngas in the Au-doped Ni catalyst at 973K demonstrates an increase of up to 12.06%. This study primarily employs DFT to calculate the carbon and hydrogen adsorption energies on methane, utilizing CASTEP for the calculations. During these calculations, the adsorption energy is determined through a three-layer surface approach, in conjunction with the Kohn-Sham equations, combining the Generalized Gradient Approximation and ultrasoft pseudopotentials for TS-search calculations. On the other hand, this project will analyze the diffusion coefficient of hydrogen on the anode catalyst using MD methods combined with the ReaxFF potential field, with GULP being utilized to complete all dynamics calculation theories. Finally, the project will analyze the performance of SOFC cells, incorporating relevant numerical equations with Matlab for numerical analysis.

Impact of Cu and Ce on the electrochemical, antibacterial, and wear properties of 316 L stainless steel: Insights for biomedical applications

This study provides a comprehensive investigation of the tribological, electrochemical, and antibacterial characteristics of austenitic stainless steel, type 316 L, doped with Ce and Cu. The samples were doped with varying concentrations of Ce (0.5, 1.5, and 3 wt%) and Cu (1.5, 2.5, and 3.5 wt%). The initial measurements focused on determining the final density values of each sample. Subsequently, friction wear tests were conducted under both dry and wet conditions, shedding light on the wear resistance of the materials. In addition, electrochemical polarization tests were employed to assess the influence of Ce and Cu on the corrosion resistance of AISI 316 L. Furthermore, antibacterial assessments were conducted against bacterial cultures of Staphylococcus aureus (ATCC 29213) and Escherichia coli (ATCC 25922). The findings of this study illuminate several noteworthy outcomes. Namely, the results showed that all Ce and Cu-doped samples exhibited an increase in final density values when compared with the as-received AISI 316 L. The wear test results revealed that samples doped with 0.5 wt% Ce and 2.5 wt% Cu exhibited the highest wear resistance, in both dry and wet environments. Polarization curve analysis indicated that Ce was more effective in enhancing the corrosion resistance of AISI 316 L than Cu. Notably, Ce and Cu modifications endowed the material with antibacterial properties, effectively inhibiting bacterial growth in both S. aureus and E. coli cultures. In summary, this study demonstrates that the addition of even trace amounts of Ce and Cu to AISI 316 L leads to noticeable improvements in the material's tribological, electrochemical, and antibacterial performance, underscoring its potential for diverse biomedical applications. The enhanced mechanical strength, corrosion resistance, and antibacterial activity make the doped material promising for use in various medical devices, implants, and other biomedical applications.

Performance Losses and Current-Driven Recovery from Cation Contaminants in PEM Water Electrolysis

Water contaminants are a common cause of failure for polymer electrolyte membrane (PEM) electrolyzers in the field as well as a confounding factor in research on cell performance and durability. In this study, we investigated the performance impacts of feed water containing representative tap water cations at concentrations ranging from 0.5–500 μM, with conductivities spanning from ASTM Type II to tap-water levels. We present multiple diagnostic signatures to help identify the presence of contaminants in PEM electrolysis cells. Through analysis of polarization curves and impedance spectroscopy to understand the origins of performance losses, we found that a switch from the acidic to alkaline hydrogen evolution mechanism is a key factor in contaminated cell behavior. Finally, we demonstrated that this mechanism switching can be harnessed to remove cation contaminants and recover cell performance without the use of an acid wash. We demonstrated near-complete recovery of cells contaminated with sodium and calcium, and partial recovery of a cell contaminated with iron, which was further investigated by post-mortem microscopy. The improved understanding of contaminant impacts from this work can inform development of strategies to mitigate or recover performance losses as well as improve the consistency and rigor of electrolysis research.

Welding-induced corrosion and protective measures for clad rebars in neutral chloride environments

Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for application in a cross-sea bridge in Zhejiang Province. CO2 gas shielded welding was employed in the prefabricated steel structure, with SS304 steel as the welding wire. This study investigated the welding on the corrosion resistance of clad rebars and explored corrosion protection measures for welded joints.The results indicated that refined grains appeared in both stainless steel and carbon steel due to distinct dynamic recrystallization (DRX) during welding. The corrosion resistance, as determined by potentiodynamic polarization curve analysis of the material’s interaction with the solution ranked as follows: clad rebar (polished) > clad rebar welding (CRW) > painting the clad rebar after welding (PCRW) > clad rebar (unpolished) > carbon-steel welding (CSW) > carbon-steel bar > cold spraying zinc after clad rebar welding (ZCRW). However, an accelerated corrosion test with four samples for 600 s with a corrosion current of 0.8 A revealed minimal corrosion damage on zinc-coated surfaces. Hence, welding joints for clad steel structures are considered feasible and must be subject to cold zinc spraying after polishing to enhance their corrosion resistance.

Effect of recrystallization degree on properties of passive film of super ferritic stainless steel S44660

Abstract The effect of the recrystallization degree on the properties of passive films formed in 0.1 M HNO3 solution for super ferritic stainless steel S44660 was examined in this study. The initial specimens, in their cold-rolled state, showed a high dislocation density, as observed through electron backscatter diffraction (EBSD) experiments. Analysis of potentiodynamic polarization (PDP) curves and electrochemical impedance spectroscopy (EIS) measurements suggested that with the increase of recrystallization degree, the corrosion current density reduced and the corrosion potential increased. As revealed by Mott–Schottky analysis, the passive film showed a dual structure of n-type and p-type semiconductors, with the carrier density of the passive film decreasing as the recrystallization degree increased. X-ray photoelectron spectroscopy (XPS) provided insights into the film composition, indicating that the Fe2O3 and Cr2O3 content, which improved the stability of the passive film, increased with the degree of recrystallization. In summary, the increase in recrystallization degree reduced the number of defects in the microstructure, thereby creating favorable conditions for the formation of highly protective passive films. The passive film formed after complete recrystallization exhibited enhanced corrosion resistance.

Investigating the Corrosion Inhibition Mechanisms of Alkanolammonium Salts: A Case Study with Ethylethanolammonium 4-Nitrobenzoate on Carbon Steel in Saline Solution

This study explores the potential corrosion inhibition mechanisms of alkanolammonium salts, exemplified by ethylethanolammonium 4-nitrobenzoate (EEA4NB), for carbon steel, utilizing experimental and theoretical methods. The interactions between metal and inhibitor, focusing on adsorption behavior in saline solutions, will be thoroughly investigated. Analysis of potentiodynamic polarization curves and electrochemical impedance spectroscopy reveals that the inhibition efficiency (IE) increases with the rising concentration of EEA4NB, reaching 96% at 5 × 10−3 M. Negative adsorption free energy and a high adsorption equilibrium constant suggest the spontaneous formation of a protective inhibitor layer on the metal surface, effectively blocking reaction sites and reducing the corrosion rate, according to the Langmuir isotherms model. As confirmed by scanning electron microscopy, physical and chemical interactions contribute to the adsorption mechanisms. Quantum chemical calculations explore the relationship between EEA4NB molecular configuration and inhibition efficiencies. The study emphasizes the potential efficacy of alkanolammonium salts, exemplified by EEA4NB, as effective corrosion inhibitors for carbon steel in aggressive environments.

Study on scale formation and corrosion behavior of heat exchanger steel 20 at different temperatures

This study investigates the scaling and corrosion behavior of steel 20 of cooling water in two locations: oil depot working area and living quarters. Furthermore, it explores the effect of temperature on scaling rate and corrosion rate. Through static scaling test and dynamic scaling prediction, the scaling effect of water quality is analyzed. The results show that the scaling degree of two water quality conditions is different with the change of temperature. The water scaling initiates at 60 °C in the living quarters, while a slight amount of scaling occurs when the temperature reaches 75 °C at working area. Through the utilization of open circuit potential, polarization curve analysis, scanning electron microscope (SEM) imaging and X-ray diffraction, the corrosion potential, corrosion rate, macroscopic and microscopic corrosion samples, as well as corrosion products of steel 20 were comprehensively examined. It was found that, in the temperature range of 30 −50 °C, the corrosion rate of steel 20 in the working area showed a linear trend with water temperature, while the corrosion rate in the living quarters exhibited an exponential function trend with temperature. Considering the combined impact of scaling and corrosion on heat exchanger performance, if the operating conditions can exceed 40 °C, the water quality within the working area poses minimal risks and operational pressure to the heat exchanger. Therefore, it is more suitable as a cooling water source compared to that in living quarters.

Impact of age hardening on the corrosion characteristics of dissimilar aluminum alloys welded using an innovative MIG welding approach

An innovative metal transfer technique in MIG welding was utilized to join aluminum-based alloys such as 6061 and 5083. Following welding, the specimens underwent heat treatment to explore their corrosion resistance by modifying their microstructure. Tafel polarization curve analysis was employed to evaluate the corrosion performance of the weld zone. The findings indicated that finer microstructures in the weldment led to a notable shift towards less negative corrosion potentials compared to coarser microstructures observed in the as-welded condition. Scanning electron microscopy and X-ray diffraction were used to investigate the microstructural morphology and phase identification of the weld zone. The findings of these tests revealed a link between microstructure and corrosion behaviours.

Investigation of hydroxyl-terminated polydimethylsiloxane-modified epoxy resin

Epoxy resin coatings are characterized by a high concentration of hydroxyl groups, making them inherently hydrophilic and prone to corrosion. Additionally, the brittleness of epoxy resin limits its practical uses. In this study, epoxy resin (EP-51) was modified using hydroxyl-terminated polydimethylsiloxane (HTPDMS), which possesses a low surface energy due to its -Si-O- bonds, to improve the hydrophobicity and toughness of the coating. The effect of varying HTPDMS concentrations on the properties of epoxy resin was evaluated in terms of mechanical, thermodynamic, and electrochemical properties, as well as contact angle measurements. The findings reveal that as the HTPDMS content increases, the tensile strength of the modified EP diminishes, while the elongation and impact strength are enhanced. However, higher HTPDMS levels lead to reduced compatibility with EP, causing phase separation and the formation of an “island structure”. The glass transition temperature of the EP declines with added HTPDMS, resulting in an increased swelling rate and reduced pencil hardness and adhesion grade of the coatings. Notably, the hydrophobicity of the EP improved significantly, with its contact angle rising from 74.8° to 99.0° post-modification. Electrochemical impedance spectroscopy and polarization curve analyses revealed optimal protective performance of the coating at an epoxy resin to HTPDMS mass ratio of 8:2.

Wetting and swelling behaviour of N-acetylated thin chitosan coatings in aqueous media

Chitosan nanocoatings (thickness range of 120–540 nm) were produced on glass, zinc and silicon substrates with dip-coating and spin coating techniques to study their pH-dependent wetting and swelling behaviour. The coatings were N-acetylated with the methanolic solution of acetic anhydride to increase the degree of acetylation from 36 % to 100 % (according to ATR-FTIR studies). The measured contact angles of Britton–Robinson (BR) buffer solutions (pH 6.0, 7.4 and 9.0) were lower on the acetylated surfaces (ca. 50°), than that of their native counterparts (ca. 70°) and does not depend on the pH. Contrary, contact angles on the native coating deteriorated 10°-15° with increasing the pH. In addition, for native coatings, the decrease of the contact angles over time also showed a pH dependence: at pH 9.0 the contact angle decreased by 7° in 10 min, while at pH 6.0 it decreased by 13° and at a much faster rate. The constraint swelling of the coatings in BR puffer solutions was studied in situ by scanning angle reflectometry. The swelling degree of the native coatings increased significantly with decreasing pH (from 250 % to 500 %) due to the increased number of protonated amino groups, while the swelling degree of acetylated coatings was ca. 160 % regardless of the pH. The barrier properties of the coatings were studied by electrochemical tests on zinc substrates. The analysis of polarization curves showed the more permeable character of the acetylated coatings despite the non-polar character of the bulk coating matrix. It can be concluded that in the case of native coatings, 49 % of the absorbed water is in bound form, which does not assist ion transport, while in the case of acetylated coatings, this value is only 33 %.

Exploring Surfactant Electrolyte-Porous Electrode Interactions

Microemulsions are an alternative to aqueous organic electrolytes for redox flow batteries (RFB) that can be modified without synthesis. Water, oil, and emulsifiers, when combined using optimized chemistries and compositions, produce stable mixtures with aggregate structures (microemulsions). Design limitations imposed by the interdependency of redox solubility and electrolyte conductivity are circumvented by solubilizing redox active molecules in the oil phase and supporting ions in the aqueous phase. While macroscopically homogeneous, microemulsions are biphasic at the nanometer scale, effectively decoupling solubility from conductivity. Recently, the first microemulsion RFB was demonstrated using ferrocene solubilized in an anionic surfactant system. Polarization curve analysis revealed performance limitations seemingly arising from electrolyte interactions with the cell components including porous electrodes. Further optimization requires a deeper understanding of microemulsion-porous electrode interactions.Due to the complexity of microemulsion electrochemistry, a first step towards understanding these interactions is made by investigating the relationship between surfactants and porous electrodes. Vanadium redox flow battery (VRFB) electrolytes with surfactant additives are used as a model system to explore fundamental interactions, in situ, between a surfactant-containing electrolyte and a porous electrode. Transport and kinetics are evaluated as a function of electrode, electrolyte, and surfactant properties. Redox species transport is quantified through mass transfer coefficients, using a generalization of an existing porous electrode model fit to experimental polarization curve data. Electrochemical impedance spectroscopy, interpreted using existing kinetic models, is also employed to gain insight into the effects of surfactant on electron transfer rates.

Ru and MWCNTs-OH co-modified copper foam as high-performance electrode materials for electrocatalytic degradation of doxycycline

In this study, an efficient composite electrode for the degradation of doxycycline (DC), i.e., the ruthenium/hydroxylated multi-walled carbon nanotube/copper foam composite electrode (Ru/MWCNTs-OH/CF), was prepared by the constant current deposition method. The composite electrode was characterized by SEM, XRD and XPS. Impedance testing, polarization curve analysis, and linear voltammetry analysis were conducted on the composite electrode, confirming that the combination of MWCNTs-OH and Ru can reduce the charge transfer resistance of the electrode and significantly improve catalytic activity. Under optimal conditions, the degradation efficiency of the Ru/MWCNTs-OH/CF composite electrode for 10 mg/L DC reached 77.20 % at 60 min. The degradation reaction followed the proposed primary reaction kinetics. The degradation efficiency only decreased by 2.23 % after ten cycles of the experiment, indicating the excellent stability of the electrode. The reaction mechanism was investigated by LSV and quenching experiments. The results showed that DC was degraded under the synergistic action of ·OH, H* and active chlorine species. The degradation path of DC was deduced by LC-MS. The E. coli inhibition experiment and toxicological assessment based on ecological conformational relationships confirmed that the toxicity of the product organisms generated by DC degradation at the Ru/MWCNTs-OH/CF electrode was significantly reduced. The results indicate that the Ru/MWCNTs-OH/CF electrode has high activity and stability and is a promising material for practical applications in the removal of antibiotics from water.

Corrosion characteristics of Sn-20Bi-xCu-yIn solder in 3.5% NaCl solution

The corrosion behaviors of Sn-20Bi-xCu-yIn (x=0.3, 0.5 wt.%; y=1, 2, 3 wt.%) in 3.5 wt.% NaCl solution at room temperature were investigated. Electrochemical impedance spectroscopy (EIS) plots, potentiodynamic polarization curves, and corroded surface product characterization were used to evaluate the corrosion resistance of the solders. Analysis of EIS and polarization curves shows that the corrosion resistance of the solders decreases as the In and Cu contents increase. Scanning electron microscopy, energy dispersive spectroscopy, X-ray diffraction, and X-ray photoelectron spectroscopy were applied to characterizing the corrosion product. It is found that the corrosion product is Sn3O(OH)2Cl2, which cannot play a protective role because of its loose structure. Sn-20Bi-0.3Cu-1In has the best corrosion resistance.

Efficient oily wastewater treatment by a novel electroflotation-membrane separation system consisting a Ni-Cu-P membrane prepared by electroless nickel plating

Electroflotation-membrane separation system with a conductive membrane has recently emerged as a promising technology for oily wastewater treatment. However, the conductive membrane prepared by electroless plating often suffers the problems of low stability and high activation cost. To solve these problems, this work proposed a new strategy regarding surface metallization of polymeric membrane by surface nickel-catalyzed electroless nickel plating of nickel‑copper‑phosphorus alloys for the first time. It was found that, addition of copper source remarkably enhanced the membranes' hydrophilicity, corrosion resistance and fouling resistance. The Ni-Cu-P membrane had an underwater oil contact angle of up to 140°, and simultaneously possessed rejection rate > 98 % with rather high flux of 65,663.0 L·m−2·h−1 and excellent cycling stability when separating n-hexane/water mixtures under gravity drive. The permeability is higher than the state-of-the-art membranes for oil/water separation. The Ni-Cu-P membrane as the cathode can be assembled into an electroflotation-membrane separation system, allowing to separate oil-in-water emulsion with 99 % rejection. Meanwhile, the applied electric field significantly improved membrane flux and fouling resistance (flux recovery up to 91 %) when separate kaolin suspensions. Polarization curve and Nyquist curve analysis further confirmed that addition of Cu element obviously enhanced corrosion resistance of the Ni modified membrane. This work provided a novel strategy to make up high-efficiency membranes for oily wastewater treatment.