Alloy Catalysts Research Articles

PtPdCoNiCu/TiO2 High-Entropy alloy catalyst for synthesis of γ-Butyrolactone by selective hydrogenation of maleic anhydride

The continuous flow selective hydrogenation of maleic anhydride (MA) to γ-butyrolactone (GBL) over highly efficient and long-term stable catalysts is a considerable promising strategy for both lab-scale as well as industrial application. In this work, a PtPdCoNiCu/TiO2 high-entropy alloy (HEA) catalyst is developed by the colloidal impregnation method, in which the HEA colloids are synthesized by lithium naphthalenide-driven reduction at mild conditions according to the redox potential of the various metals. The PtPdCoNiCu/TiO2 catalyst exhibits highly efficient in the hydrogenation of MA with 91 % selectivity to GBL at full conversion of MA under the weighted hourly space velocity of 1.14 h−1, 3 MPa H2, and 260 °C. Due to the present of oxygen vacancy in the TiO2 support and the hydrogen spillover, the PtPdCoNiCu/TiO2 HEA catalyst presents a low apparent activation energy (75 kJ mol−1), boosting the hydrogenolysis of C=O bonds for generating of GBL. The cocktail effect is presented in the PtPdCoNiCu/TiO2 catalyst, and its catalytic activity is much better than that of corresponding monometallic and bimetallic catalysts. It realizes the reduction and substitution of precious metal catalysts. In addition, the PtPdCoNiCu/TiO2 catalyst with sintering resistance and acid resistance shows excellent long-term stability within 132 h. This work is of great significance for understanding HEA catalysis at the atomic level and provides the possibility for developing low-cost and efficient precious metal industrial catalysts.

FeNi alloy embedded in three-dimensional nitrogen-doped porous carbon as bifunctional oxygen electrocatalysts for rechargeable Zn-air batteries

Iron‑nickel (FeNi) alloy is one of the efficient bifunctional oxygen electrocatalysts for zinc-air batteries (ZABs). However, FeNi alloy nanoparticles prepared by traditional synthesis strategies are easy to agglomerate and have non-uniform sizes, which is not conducive to the improvement of catalytic activity and stability. Here, we have successfully encapsulated two different kinds of nitrogen-rich metal phthalocyanines (MPcs) in situ doping in zeolitic imidazolate framework (ZIF-8) homogeneously by the “double solvents” method. The ligand nitrogen and macrocyclic structure of MPcs encapsulated in ZIF-8 not only helps metal dispersion and enhances the metal-ligand‑nitrogen (M-Nx) structure, but also enhances the graphitisation of three-dimensional (3D) porous carbon after pyrolysis. Thus, a FeNi alloy uniformly embedded in 3D nitrogen-doped porous carbon materials (FeNi@NC) was constructed in the subsequent pyrolysis process and used as an efficient bifunctional oxygen reduction/evolution (ORR/OER) electrocatalyst for rechargeable ZABs. Impressively, the FeNi@NC catalyst carries high half-wave potential (0.850 V) in ORR and the low overpotential (291 mV) in OER, significantly better than Pt/C (0.830 V) and RuO2 (307 mV), respectively. In addition, the rechargeable ZAB assembled with FeNi@NC air cathode has a specific capacity of 649 mW cm−2 and shows no significant degradation after 240 h of charging and discharging cycles. This study provides a new design idea for the manufacture of carbon-supported non-noble metal alloy catalysts with bifunctional oxygen catalytic activity, and verifies the feasibility of regulating the composition of non-noble metals to construct a rechargeable ZABs with excellent performance.

Surface Coordination Environment Engineering on PtxCu1-x Alloy Catalysts for the Efficient Photocatalytic Reduction of CO2 to CH4.

Alloy catalysts have been reported to be robust in catalyzing various heterogeneous reactions due to the synergistic effect between different metal atoms. In this work, aimed at understanding the effect of the coordination environment of surface atoms on the catalytic performance of alloy catalysts, a series of PtxCu1-x alloy model catalysts supported on anatase-phase TiO2 (PtxCu1-x/Ti, x = 0.4, 0.5, 0.6, 0.8) were developed and applied in the classic photocatalytic CO2 reduction reaction. According to the results of catalytic performance evaluation, it was found that the photocatalytic CO2 reduction activity on PtxCu1-x/Ti showed a volcanic change as a function of the Pt/Cu ratio, the highest CO2 conversion was achieved on Pt0.5Cu0.5/Ti, with CH4 as the main product. Further systematic characterizations and theoretical calculations revealed that the equimolar amounts of Pt and Cu in Pt0.5Cu0.5/Ti facilitated the generation of more Cu-Pt-paired sites (i.e., the higher coordination number of Pt-Cu), which would favor a bridge adsorption configuration of CO2 and facilitate the electron transfer, thus resulting in the highest photocatalytic CO2 reduction efficiency on Pt0.5Cu0.5/Ti. This work provided new insights into the design of excellent CO2 reduction photocatalysts with high CH4 selectivity from the perspective of surface coordination environment engineering on alloy catalysts.

Remote Activation of H-H Bonds by Platinum in Dilute Alloy Catalysts.

With heterogeneous catalysts, chemical promotion takes place at their surfaces. Even in the case of single-atom alloys, where small quantities of a reactive metal are dispersed within the main host, it is assumed that both elements are exposed and available to bond with the reactants. Here, we show, on the basis of in situ X-ray absorption spectroscopy data, that in alloy catalysts made from Pt highly diluted in Cu the Pt atoms are located at the inner interface between the metal nanoparticles and the silica support instead. Kinetic experiments indicated that these catalysts still display better selectivity for the hydrogenation of unsaturated aldehydes to unsaturated alcohols than the pure metals. Density functional theory calculations corroborated the stability of Pt at the metal-support interface and explained the catalytic performance as being due to a remote lowering of the activation barrier for the dissociation of H2 at Cu sites by the internal Pt atoms.

Highly Efficient Layered Double Hydroxide-Derived Bimetallic Cu–Co Alloy Catalysts for the Reverse Water–Gas Shift Reaction

Highly Efficient Layered Double Hydroxide-Derived Bimetallic Cu–Co Alloy Catalysts for the Reverse Water–Gas Shift Reaction

Surface exsolved NiFeOx nanocatalyst for enhanced alkaline oxygen evolution catalysis

A synergistically improved alkaline oxygen evolution catalyst of the NiFeOx nanoalloy oxide structure is introduced using an in-situ exsolution method. The separately doped Ni and Fe ions are exsolved on the surface of the perovskite as homogeneously distributed NiFeOx oxide alloy catalysts via following reduction and oxidation processes. The incorporation of additional Fe into the surface embedded NiFeOx catalyst improved the inherent oxygen evolution reaction (OER) property with fast reaction kinetics. Density functional theory (DFT) result indicates the lowest OER overpotential of NiFeOx catalyst is originated from the reduced energy barrier of surface *O formation from *OH group. The NiFeOx exsolved catalyst shows the smallest overpotential of 0.49 V (j = 10 mA∙cm−2) and Tafel slope (93 mV∙dec-1), compared with that of single NiO (0.54 V, 132 mV∙dec-1) and Fe3O4 catalyst. This study provides an effective method for developing nanosized OER catalysts for various energy conversion and storage electrode materials.

Ni-Fe-P/Co-W: Nested heterostructures and multi-transition metal synergistic effect optimizing overall water splitting performance

Recently, the application of multi-component transition alloy catalysts in the water splitting field has been a popular development trend. In this work, we have proposed a multi-alloy catalyst for in-situ synthesis of nested multilayer heterostructure Co-W on Ni-Fe-P by electrodeposition way. The heterogeneous interfaces brought by the nested heterogenous structure expose abundant active sites on the catalyst, effectively enhancing the catalytic performance. Moreover, the synergistic effect of five elements (Ni, Fe, P, Co, and W) in the electrocatalysts improves electron transfer efficiently. By adjusting the proportion of Co and W of Co-W-O in the Ni-Fe-P plating solution, we have obtained optimal electrochemical performance in 1 M KOH solution. At 150 (10) mA cm−2, the HER and OER overpotentials are 157.6 (23.6) mV and 260.6 (219.9) mV respectively. Furthermore, it shows a low cell voltage (1.46 V) in overall water splitting, exceeding most of the previously reported electrocatalysts. The activity of Ni-Fe-P/Co-W has no significant decrease at 100 mA cm−2 for 100 h. Subsequently, XPS and Raman spectroscopy are used to infer the mechanism of the electrochemical reaction. This study demonstrates a kind of simple, scalable, and efficient bifunctional electrocatalyst method that has special nested heterogenous structure for overall water splitting.

Unveiling synergy of strain and ligand effects in metallic aerogel for electrocatalytic polyethylene terephthalate upcycling

Recently, there has been a notable surge in interest regarding reclaiming valuable chemicals from waste plastics. However, the energy-intensive conventional thermal catalysis does not align with the concept of sustainable development. Herein, we report a sustainable electrocatalytic approach allowing the selective synthesis of glycolic acid (GA) from waste polyethylene terephthalate (PET) over a Pd67Ag33 alloy catalyst under ambient conditions. Notably, Pd67Ag33 delivers a high mass activity of 9.7 A mgPd-1 for ethylene glycol oxidation reaction (EGOR) and GA Faradaic efficiency of 92.7 %, representing the most active catalyst for selective GA synthesis. In situ experiments and computational simulations uncover that ligand effect induced by Ag incorporation enhances the GA selectivity by facilitating carbonyl intermediates desorption, while the lattice mismatch-triggered tensile strain optimizes the adsorption of *OH species to boost reaction kinetics. This work unveils the synergistic of strain and ligand effect in alloy catalyst and provides guidance for the design of future catalysts for PET upcycling. We further investigate the versatility of Pd67Ag33 catalyst on CO2 reduction reaction (CO2RR) and assemble EGOR//CO2RR integrated electrolyzer, presenting a pioneering demonstration for reforming waste carbon resource (i.e., PET and CO2) into high-value chemicals.

Aqueous Phase Hydrodeoxygenation of Phenol on Hβ Zeolite Supported NiCo Alloy Catalysts

Aqueous Phase Hydrodeoxygenation of Phenol on Hβ Zeolite Supported NiCo Alloy Catalysts

Coupling phyllosilicate and NiCo alloy nanoparticles on sepiolite to enhance stability for hydrogen production by ethanol steam reforming

For hydrogen production from ethanol steam reforming (ESR), The NiCo alloy immobilized on sepiolite (SEP) support by a phyllosilicate precursor was deemed as an effective strategy to improved catalyst stability. The Ni/Co ratio was regulated to optimized the ESR reactivity of the bi-metallic catalysts prepared by the NH4F assisted urea hydrothermal method. The synergy effect of NiCo alloy with a Ni-rich surface on ESR reactivity and anti-deactivation was investigated. The 5Ni10Co/SEP catalyst presented the highest conversion (99.4 %) and H2 yield (68.2 %) at 700 °C, which was benefited from the downsized nanoparticle size and strong metal-support interaction. The proposal structure-activity relationship suggested that the NiCo alloy was exsolved from the phyllosilicate precursor grafted on SEP framework, providing an excellent mitigation for metal sintering. In addition, the synergy of NiCo alloy was elaborated by a combination of enhanced ethanol adsorption/dissociation on Ni sites and restrained methanation on Co sites, offering a 50 h catalyst stability during ESR consisting of the ethanol dehydration route. The developed NiCo alloy catalyst based on SEP support with phyllosilicate precursor provided a prospect on the application to H2 production from ESR over the bimetallic catalysts with simple preparation, high economy and structure stability.

Synergistic Ni-W Dimer Sites Induced Stable Compressive Strain for Boosting the Performance of Pt as Electrocatalyst for the Oxygen Reduction Reaction.

Alloying Pt catalysts with transition metal elements is an effective pathway to enhance the performance of oxygen reduction reaction (ORR), but often accompanied with severe metal dissolution issue, resulting in poor stability of alloy catalysts. Here, instead of forming traditional alloy structure, we modify Pt surface with a novel Ni-W dimer structure by the atomic layer deposition (ALD) technique. The obtained NiW@PtC catalyst exhibits superior ORR performance both in liquid half-cell and practical fuel cell compared with initial Pt/C. It is discovered that strong synergistic Ni-W dimer structure arising from short atomic distance induced a stable compressive strain on the Pt surface, thus boosting Pt catalytic performance. This surface modification by synergistic dimer sites offers an effective strategy in tailoring Pt with excellent activity and stability, which provides a significant perspective in boosting the performance of commercial Pt catalyst modified with polymetallic atom sites.

Synergistic Ni−W Dimer Sites Induced Stable Compressive Strain for Boosting the Performance of Pt as Electrocatalyst for the Oxygen Reduction Reaction

AbstractAlloying Pt catalysts with transition metal elements is an effective pathway to enhance the performance of oxygen reduction reaction (ORR), but often accompanied with severe metal dissolution issue, resulting in poor stability of alloy catalysts. Here, instead of forming traditional alloy structure, we modify Pt surface with a novel Ni−W dimer structure by the atomic layer deposition (ALD) technique. The obtained NiW@PtC catalyst exhibits superior ORR performance both in liquid half‐cell and practical fuel cell compared with initial Pt/C. It is discovered that strong synergistic Ni−W dimer structure arising from short atomic distance induced a stable compressive strain on the Pt surface, thus boosting Pt catalytic performance. This surface modification by synergistic dimer sites offers an effective strategy in tailoring Pt with excellent activity and stability, which provides a significant perspective in boosting the performance of commercial Pt catalyst modified with polymetallic atom sites.

Synergetic effect of spontaneous Fe diffusion for enabling immediately switchable operations in NiFe-supported solid oxide cells

Solid oxide cells (SOCs) are highly efficient energy conversion systems, offering switchable capabilities for power and fuel production. NiFe metal-supported structures in SOCs show promising advantages in structural stability and scalability. This study explores the synergistic effect of spontaneous Fe diffusion in NiFe-supported SOCs, enhancing alloy catalyst formation in the electrode and improving the sinterability of the zirconia-based electrolyte. This results in increased activity for carbon fuel reactions, resistance to coking, and a remarkably low ohmic resistance of 0.06 Ω cm2 at 800 °C. The NiFe support also enhances structural stability, enabling reversible and multifuel operation. The single cell achieves exceptional maximum power densities of 2.6 and 2.0 W cm−2 in fuel cell mode (3 % H2O/H2 and dry CO) and current densities of − 1.51 and − 1.38 A cm−2 in electrolysis cell mode (1.3 V, 20 % H2O/H2 and 20 % CO2/CO) at 800 °C, respectively.

Constructing Efficient CuAg Nanoalloys on Ce0.90In0.10Oδ for Methanol Deep Oxidation Catalysis at Low Temperature.

So far, it is still extremely challenging to develop an efficient catalyst for deep oxidation of methanol at low temperature. Herein, we report the construction of the highly dispersed CuAg alloy on the surface of Ce0.90In0.10Oδ nanorods support for catalyzing methanol deep oxidation. The composition, structure and properties of catalysts were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), ultraviolet-visible (UV-vis) spectroscopy and X-ray photoelectron spectroscopy (XPS). The results show that the CuxAg100-x/Ce0.90In0.10Oδ alloy catalysts exhibit superior catalytic activity and stability compared to pure Ag/Ce0.90In0.10Oδ, with the highest activity observed for Cu40Ag60/Ce0.90In0.10Oδ, accompanied by the light-off temperature (T50) and full conversion temperature (T90) of 115 and 145 °C, respectively. This is attributed to the synergistic effect of CuAg alloy, which results in electron transfer, generating more Ag0, and enhanced interaction between CuAg alloy and the support, leading to increased Ce3+ content and higher oxygen vacancy concentration. This work successfully applies CuAg alloy catalysts in thermo-catalytic reaction, offering promising prospects for CuAg alloy catalysts in the methanol deep oxidation.

Rational Design and Precise Synthesis of Single-Atom Alloy Catalysts for the Selective Hydrogenation of Nitroarenes.

Single-atom alloys (SAAs) have gained increasing prominence in the field of selective hydrogenation reactions due to their uniform distribution of active sites and the unique host-guest metal interactions. Herein, 15 SAAs are constructed to comprehensively elucidate the relationship between host-guest metal interaction and catalytic performance in the selective hydrogenation of 4-nitrostyrene (4-NS) by density functional theory (DFT) calculations. The results demonstrate that the SAAs with strong host-guest metal interactions exhibit a preference for N─O bond cleavage, and the reaction energy barrier of the hydrogenation process is primarily influenced by the host metal. Among them, Ir1Ni SAA stands out as the prime catalyst candidate, showcasing exceptional activity and selectivity. Furthermore, the Ir1Ni SAA is subsequently prepared through precise synthesis techniques and evaluated in the selective hydrogenation of 4-NS to 4-aminostyrene (4-AS). As anticipated, the Ir1Ni SAA demonstrates extraordinary catalytic performance (yield>96%). In situ FT-IR experiments and DFT calculations further confirmed that the unique host-guest metal interaction at the Ir-Ni interface site of Ir1Ni SAA endows it with excellent 4-NS selective hydrogenation ability. This work provides valuable insights into enhancing the performance of SAAs catalysts in selective hydrogenation reactions by modulating the host-guest metal interactions.

Conversion of CO2 into fibrous carbon materials using Ga-based liquid alloys

This study investigates the catalytic reduction of CO2 using various ratios of Ga-based liquid alloys under different conditions. We explored the alloying of liquid gallium with metals like indium (In) and magnesium (Mg) through mechanical stirring and heating. The alloys, once prepared, were exposed to CO2 in a reactor, with the Ga-In-Mg alloy demonstrating optimal reaction effects. In an exemplary synthesis, 1 g of Ga was combined with 30 wt% In and 7 wt% Mg, yielding a 7 wt% Ga-In-Mg alloy. This alloy, when reacted with CO2 for 10 h, exhibited a maximum weight gain of 445 mg. Elemental analysis showed a carbon content increase from 4.56 % to 72.56 % post-reaction. The reacted alloy, post-acid washing and electron microscopy examination, revealed the production of fibrous carbon materials approximately 7 μm wide. The primary objectives of this research were to identify the optimal temperature for CO2 reduction by the alloy and to determine the most efficient alloy catalyst using orthogonal experimental methods. Furthermore, we aimed to elucidate the catalytic mechanism of gallium-based liquid metal in CO2 reduction. The study also involved analyzing the adsorption and reaction processes by fitting the adsorption and reaction kinetic curves of the liquid metal with CO2. Achieving these objectives could enable the conversion of CO2 into solid carbon products, aligning with current environmental and sustainable development goals. This research offers new insights and innovative approaches to tackling energy-related challenges, highlighting the potential of liquid metal alloys in carbon capture and reduction applications.

Controlling hydrogenation of C=C and C=O bonds in cinnamaldehyde using Pt1/Ni and Pt1/Co single-atom alloy catalysts

Controlling hydrogenation of C=C and C=O bonds in cinnamaldehyde using Pt1/Ni and Pt1/Co single-atom alloy catalysts

High‐Efficiency Iridium‐Yttrium Alloy Catalyst for Acidic Water Electrolysis

AbstractProton exchange membrane (PEM) water electrolysis holds great promise in revolutionizing clean energy production by enabling the efficient generation of hydrogen. Nevertheless, a formidable challenge persists in the realm of designing electrocatalysts that are both highly active and acid‐resistant during the oxygen evolution reaction (OER), thereby mitigating the substantial kinetic barrier. In this study, the facile synthesis of iridium‐yttrium (IrY) alloy nanocatalysts via a thermal shock method is introduced, which exhibits exceptional activity in the context of acidic water oxidation. Through the strategic incorporation of dispersed Y into the lattice of Ir metal, the IrY catalyst demonstrates a notably low overpotential of 255 mV at a current density of 10 mA cm−2 and showcases remarkable catalytic stability in acidic electrolytes, enduring for over 500 h with a high current density of 100 mA cm−2. Through a comprehensive set of in situ characterizations and analytical methods, the formation of a surface Ir‐based oxide layer, induced by deprotonation and electrochemical oxidation is unveiled, which is notably stabilized by the presence of Y dopants. This stabilization of the active site imparts enhanced resistance to over‐oxidation and dissolution, underpinning the exceptional stability of the catalyst. Theoretical calculations suggest that the incorporation of Y into the catalyst structure has a significant impact on enhancing the reactivity of the oxygen intermediate (O*) at adjacent Ir sites, thus lowering the overpotential and promoting OER activity. The alloying approach presents a straightforward method for achieving atomic‐level modifications in catalyst design and can pave the way for the development of more effective and economically viable OER catalysts and beyond.

Tailoring competitive adsorption sites of hydroxide ion to enhance urea oxidation-assisted hydrogen production

Alloys with bimetallic electron modulation effect are promising catalysts for the electrooxidation of urea. However, the side reaction oxygen evolution reaction (OER) originating from the competitive adsorption of OH− and urea severely limited the urea oxidation reaction (UOR) activity on the alloy catalysts. This work successfully constructs the defect-rich NiCo alloy with lattice strain (PMo-NiCo/NF) by rapid pyrolysis and co-doping. By taking advantage of the compressive strain, the d-band center of NiCo is shifted downward, inhibiting OH− from adsorbing on the NiCo site and avoiding the detrimental OER. Meanwhile, the oxygenophilic P/Mo tailored specific adsorption sites to adsorb OH− preferentially, which further released the NiCo sites to ensure the enriched adsorption of urea, thus improving the UOR efficiency. As a result, PMo-NiCo/NF only requires 1.27 V and −57 mV to drive a current density of ±10 mA cm−2 for UOR and hydrogen evolution reaction (HER), respectively. With the guidance of this work, reactant competing adsorption sites could be tailored for effective electrocatalytic performance.

Impact of alloying on electrocatalytic hydrogenation of benzaldehyde over sputtered NiCu film catalysts

In this work, we prepare a series of NiCu alloy film catalysts with different contents by magnetron sputtering to investigate the synergistic effect between Ni and Cu in electrocatalytic hydrogenation of benzaldehyde. The results show that alloying of Ni and Cu can significantly enhance the electrocatalytic activity of benzaldehyde hydrogenation. With the increase of Ni content, the conversion rate of benzaldehyde increases two to three orders of magnitude, and the Faradaic efficiency of the Ni-rich catalysts is higher than that of the Cu-rich catalysts. In addition, the alloy composition affects the relative coverages of H and benzaldehyde, leading to different reaction orders in benzaldehyde. The boosted electrocatalytic activity with the increase of Ni content is in accordance with the electrochemical impedance spectroscopy that increasing Ni content can decrease the charge transfer resistance of the alloy catalysts.