Interfacial Adhesion Research Articles

Bonding and Cleaning Effects of Irrigation Protocols Using Calcium Hypochlorite on the Post-space Radicular Dentin.

This study evaluated the effect of 2.5% sodium hypochlorite (SH) or calcium hypochlorite (CH) submitted to passive ultrasonic irrigation (PUI) or conventional irrigation (CI) on the incidence of residues and the bond strength of the cementation system to post-space dentin. Distilled water (DW) and 2.5% SH followed by 17% EDTA (SH-ED) were used as negative and positive control groups, respectively. The cervical, middle, and apical thirds of the post space were evaluated. One hundred and twenty bovine incisors were endodontically treated and post-space preparation was performed. The specimens were randomly assigned to six groups, according to the solution and irrigation method: DW-CI, SH-ED-CI-SH, SH-CI, SH-PUI, CH-CI, and CH-PUI. The incidence of residues (n=10) over the dentin was evaluated by scores using SEM images. Other specimens were irrigated as previously described and the post cementation was immediately performed using a conventional dual resin cement and a two-step etch-and-rinse adhesive system. Push-out and failure modes were performed for bonding evaluation. Kruskal-Wallis and Dunn test for incidence of residues data and one-way ANOVA and Tukey tests for bond strength data were used at a significance level of 5%. The protocols that showed a lower incidence of residues were: SH-ED-CI-SH, SH-PUI, and CH-PUI for the cervical third and SHED-CI-SH for the middle third (p<0.05). In the apical third, the protocols were similar to each other (p>0.05). Bond strength values were higher after irrigation with DW-CI for all thirds (p<0.05). 2.5% sodium or calcium hypochlorite negatively impacted the adhesion interface and exhibited a greater incidence of residues over the post-space radicular dentin.

2,2'-Bipyridyl-4,4'-Dicarboxylic Acid Modified Buried Interface of High-Performance Perovskite Solar Cells.

The regulation of interfaces remains a critical and challenging aspect in the pursuit of highly efficient and stable perovskite solar cells (PSCs). Here, 2,2'-bipyridyl-4,4'-dicarboxylic acid (HBPDC) is incorporated as an interfacial layer between SnO2 and perovskite layers in PSCs. The two carboxylic acid moieties on HBPDC bind to SnO2 through esterification, while its nitrogen atoms, possessing lone electron pairs, interact with uncoordinated lead (Pb2+) atoms through Lewis acid-base interactions. This dual functionality enables simultaneous passivation of surface defects on both the SnO2 and buried perovskite layers. In addition, the electron-deficient nature of HBPDC enhances interfacial energy band alignment and facilitates electron transfer from the perovskite to SnO2. Furthermore, the incorporation of HBPDC strengthens the interfacial adhesion, improving mechanical reliability. As a result, the PSCs exhibited an impressive power conversion efficiency (PCE) of 25.41% under standard AM 1.5G conditions, along with remarkable environmental stability.

2,2′‐Bipyridyl‐4,4′‐Dicarboxylic Acid Modified Buried Interface of High‐Performance Perovskite Solar Cells

The regulation of interfaces remains a critical and challenging aspect in the pursuit of highly efficient and stable perovskite solar cells (PSCs). Here, 2,2′‐bipyridyl‐4,4′‐dicarboxylic acid (HBPDC) is incorporated as an interfacial layer between SnO2 and perovskite layers in PSCs. The two carboxylic acid moieties on HBPDC bind to SnO2 through esterification, while its nitrogen atoms, possessing lone electron pairs, interact with uncoordinated lead (Pb2+) atoms through Lewis acid‐base interactions. This dual functionality enables simultaneous passivation of surface defects on both the SnO2 and buried perovskite layers. In addition, the electron‐deficient nature of HBPDC enhances interfacial energy band alignment and facilitates electron transfer from the perovskite to SnO2. Furthermore, the incorporation of HBPDC strengthens the interfacial adhesion, improving mechanical reliability. As a result, the PSCs exhibited an impressive power conversion efficiency (PCE) of 25.41% under standard AM 1.5G conditions, along with remarkable environmental stability.

Mechanically Interlocked [an]Daisy Chain Adhesives with Simultaneously Enhanced Interfacial Adhesion and Cohesion.

Adhesives have been widely used to splice and repair materials to meet practical needs of humanity for thousands of years. However, developing robust adhesives with balanced adhesive and cohesive properties still remains a challenging task. Herein, we report the design and preparation of a robust mechanically interlocked [an]daisy chain network (DCMIN) adhesive by orthogonal integration of mechanical bonds and 2-ureido-4[1H]-pyrimidone (UPy) H-bonding in a single system. Specifically, the UPy moiety plays a dual role: it allows the formation of a cross-linked network and engages in multivalent interactions with the substrate for strong interfacial bonding. The mechanically interlocked [an]daisy chain, serving as the polymeric backbone of the adhesive, is able to effectively alleviate applied stress and uphold network integrity through synergistic intramolecular motions, and thus significantly improves the cohesive performance. Comparative analysis with the control made of the same quadruple H-bonding network but with non-interlocked [an]daisy chain backbones demonstrates that our DCMIN possesses superior adhesion properties over a wide temperature range. These findings not only contribute to a deep understanding of the structure-property relationship between microscopic mechanical bond motions and macroscopic adhesive properties but also provide a valuable guide for optimizing design principles of robust adhesives.

Controllable structure, super adhesion, multifunctional, conductive pressure-sensitive adhesive for electronic skin: Enhancing cohesion by cellulose-derived covalent crosslinking

Ensuring firm adhesion to the skin is essential for improving the detection of temperature and movement signals in electronic skin (E-skin). Self-adhesive eutectogel, an ideal material for E-skin, could act as an innovative pressure-sensitive adhesives (PSAs) that can be easily applied through simple pressing without requiring heating or irradiation. Herein, we synthesized a cellulose-derived polymer crosslinking agent (MCCAC) to create a eutectogel-based conductive PSA (CPSA). The MCCAC formed strong covalent bonds with polymer chains, significantly enhancing the cohesion of the CPSAs. As a result, the CPSAs exhibited high tensile lap-shear strength (99.5 kPa) among self-adhesive eutectogels. Unlike the construction of double-network structures, this method included a straightforward chemical reaction and a cohesion-enhancing strategy, and could adjust crosslinking density by changing the MCCAC content. The preparation process was simple, and the products were controllable. More importantly, this cohesion-enhancing strategy did not compromise the fluidity of polymer chains, which ensured that CPSAs maintain effective interfacial adhesion to adhere on skin, offering exceptional capabilities for capturing body temperature signals (−3.66 %/℃) as well as applications in motion detection and information transmission. This work resolved the cohesion and interfacial adhesion imbalances observed in previous self-adhesive eutectogels and provided a promising approach for designing the novel cellulose-reinforced CPSA for E-skins.

Innovative upcycling cigarette filters into high-performance cellulose nanofiber-epoxy composites

This research introduces a novel upcycling method for transforming cigarette filters—an abundant and persistent environmental waste—into high-performance epoxy composites reinforced with cellulose nanofibers. The innovation lies in extracting cellulose acetate nanofibers from used cigarette butts via a multi-step purification and electrospinning process, followed by their conversion into regenerated cellulose nanofibers through alkaline hydrolysis. This dual-fiber approach allows us to fabricate four distinct epoxy composites, each reinforced by different nanofiber types: recycled cellulose acetate nanofibers, regenerated cellulose nanofibers from recycled cigarette filters, and their commercial counterparts. Notably, this is the first time regenerated nanofibers derived from waste cigarette filters have been utilized for epoxy composite reinforcement, demonstrating a sustainable, high-value use for a major pollutant. Comprehensive characterizations, including FTIR, XRD, SEM, and contact angle measurements, confirmed the successful regeneration of cellulose nanofibers, showing improved hydrophilicity, reduced crystallinity, and uniform nanofiber morphology with diameters between 200 and 300 nm. The innovation further extends to the mechanical performance of these composites: tensile tests revealed that those reinforced with regenerated cellulose nanofibers exhibited superior tensile strength (49.5–53.8 MPa), significantly outperforming both cellulose acetate nanofiber composites (40.1–42.6 MPa) and neat epoxy resin (31.4 MPa). This marked improvement is attributed to enhanced nanofiber dispersion and interfacial adhesion within the epoxy matrix, an essential advancement over traditional composites. In addition, thermal analysis showed that all composites maintained thermal stability in the 300–400 °C range, comparable to commercial alternatives. The regenerated nanofiber-reinforced composites also displayed enhanced optical transparency due to reduced light scattering, making them ideal candidates for applications requiring both mechanical strength and optical clarity. By pioneering the use of cigarette filter waste for fabricating advanced cellulose nanofiber composites, this study presents an eco-friendly approach to addressing environmental pollution while creating sustainable materials with superior mechanical, thermal, and optical properties.

Copper Polypropylene Metal Plastic Composite Copper Foil: Future-Proof Anode Current Collector Solution for Lithium-Ion Batteries with High Energy Density.

Composite copper foil is considered to be the future-proof anode current collector solution for lithium-ion batteries (LIBs) with high energy density, for its light weight and low cost. Polypropylene (PP) film is widely used as the support layer of composite copper foil current collectors (CCs) due to its excellent mechanical properties and chemical stability. However, the interface adhesion between the PP layer and the copper layer is weak, due to the significant difference in surface energy. In this study, we prepared a hydrophilic PP film by air plasma treatment. After magnetron sputtering and electroplating, the composite copper foil (PP@Cu-1) with strong adhesion was then successfully prepared. In the T-peel test, for PP@Cu-1, the pull required to separate PP from the copper layer is approximately 7 times that of PP@Cu-0. The PP@Cu-1 composite copper foil exhibits excellent electrochemical properties when applied to LIBs. As an anode CC material, it could be a favorable competitor to conventional commercial Bare Cu and holds broad prospects for application in high-energy-density LIBs.

Enhancing the Lap Shear Performance of Resistance-Welded GF/PP Thermoplastic Composite by Modifying Metal Heating Elements with Silane Coupling Agent.

Thermoplastic composites are gaining widespread application in aerospace and other industries due to their superior durability, excellent damage resistance, and recyclability compared to thermosetting materials. This study aims to enhance the lap shear strength (LSS) of resistance-welded GF/PP (glass fiber-reinforced polypropylene) thermoplastic composites by modifying stainless steel mesh (SSM) heating elements using a silane coupling agent. The influence of oxidation temperature, solvent properties, and solution pH on the LSS of the welded joints was systematically evaluated. Furthermore, scanning electron microscopy (SEM) was utilized to investigate the SSM surface and assess improvements in interfacial adhesion. The findings indicate that surface treatment promotes increased resin infiltration into the SSM, thereby enhancing the LSS of the resistance-welded joints. Treatment under optimal conditions (500 °C, ethanol solvent, and pH 11) improved LSS by 27.2% compared to untreated joints.

Soluble Polyimide Coated UHMWPE Fibers with Multiple Property Enhancements: Surface Activity, Tensile Strength, Heat Resistance, Acid Resistance, and Erasability.

Ultrahigh molecular weight polyethylene (UHMWPE) fibers possess excellent mechanical properties, yet their applications are severely limited by surface inertness and low melting points. To enhance surface activity and temperature resistance, soluble polyimide (PI) is applied to the surface of UHMWPE fibers. A mussel-inspired biomimetic polycatechol/polyamine (PA) coating is initially constructed on the UHMWPE fiber surface by oxidative self-polymerization, serving as a secondary reaction platform. Subsequently, multifunctional UHMWPE-PA-PI fibers are prepared by depositing soluble PI on the fiber surface via impregnation. The PA and PI layers are firmly bonded by hydrogen bonding interactions and physical adhesion. The results show that the PI-coated UHMWPE fiber surface exhibits enhanced chemical activity, hydrophilicity, and thermal stability, with an increased thermal decomposition temperature of approximately 30 °C. Compared to pristine UHMWPE, the breaking force of UHMWPE-PA-PI fibers increases by 14.9%, and the interfacial adhesion strength between the fiber and rubber improves by 65.5%. The PI coatings also provide thermal insulation, acid resistance, and erasability functionalities. This modification strategy is highly efficient, simple, and less damaging, offering a novel solution to address UHMWPE fibers' surface inertness and temperature intolerance.

A skin-inspired anisotropic multidimensional sensor based on low hysteresis organohydrogel with linear sensitivity and excellent robustness for directional perception

Human skin has complex sensors to perceive three-dimensional stimuli from the environment. Skin-inspired flexible sensors with multidimensional and directional perception are desirable for applications in intelligent robots and human–machine interaction. Herein, wearable multidimensional sensors have been fabricated by macroscopically assembling 3D-printed microstructured anisotropic organohydrogel sensory units through robust interfacial adhesion. The organohydrogel is crosslinked using microgels and starch microparticles through non-covalent interactions, and composited with short carbon fibers as conductive fillers. The physical network exhibits low hysteresis against 5000 cyclic loadings, which demonstrates excellent robustness in both mechanical properties and sensory performance. The organohydrogel precursor is printed into a cone-shaped sensor with a pressure sensitivity 50 times higher than that of its bulk counterpart. A sea cucumber epidermis-like microstructured sensor with abundant highly sensitive cone array is assembled with 3D-printed anisotropic gels with highly aligned carbon fibers inside, generating a multidimensional sensor capable of perceiving stimuli along X-, Y-, and Z-axis. The assembled sensor can directionally distinguish external forces and identify human motions. This study demonstrates a promising strategy to fabricate well-structured organohydrogel sensors for applications in electronic skin, biomimetic flexible electronics, and artificial intelligence.

Mechanical characterization and performance evaluation of twisted Jute-Kevlar hybrid composites with varied fiber orientations

Abstract Composite materials play a vital role in developing new materials in engineering and technology. Composites show how the properties of the matrix and reinforcement work together to create more robust, more rigid materials than would be possible from the individual components working alone. They consist of two or more component materials combined with notably dissimilar physical or chemical characteristics. Two categories of composite coupons have been developed in this research work: the first category (C1) is made up of jute twisted-Kevlar twisted jute fiber (0/90 degree), and the second category (C2) is made up of jute twisted-Kevlar twisted jute fiber (0/45 degree). The nano-silica is reinforced with the matrix with a weight percentage of 0%,5%,10% and 15%. The necessary interfacial adhesion and bonding between fiber layers have been accomplished using a 10:1 mixture of epoxy resin (LY556) and hardener (HY951). According to ASTM guidelines, the tensile, flexural, impact, double shear, wear, and hardness tests were carried out. This study uses two natural and synthetic fibers—twisted Jute and Kevlar fibers—as reinforcement. The Jute fibers have a high strength since they are high in cellulose. Efforts have been made to create a composite material with completely different twisted fiber orientations and to assess the mechanical properties of the composites. This involved various mechanical tests, analysis of wear surfaces, as well as DMA, DSC, FEA testing, and ultimately, the machining of the composites studied. The machining parameters used in waterjet machining have been carefully analyzed.&amp;#xD;

Influence of castor oil‐derived bio‐resin on mechanical and visco‐elastic properties of dynamic covalent imine bond based epoxy and its composite

AbstractThe widespread use of thermoset composites has raised significant environmental and economic concerns due to their non‐recyclable nature. This study addresses these issues by developing vitrimers and their composites featuring dynamic imine bonds synthesized from vanillin, 3,3′‐dimethyl‐4,4′‐diaminodicyclohexylmethane, and epoxy. To enhance toughness and bio‐content in the vitrimer and its composites, a green reactive monomer, epoxy methyl ricinoleate (EMR), was synthesized via the transesterification of epoxidized castor oil (ECO) and incorporated as the reactive diluent. The effect of EMR on bio‐resin mechanical, thermo‐mechanical, and relaxation times (τ) of the vitrimer was examined. The inclusion of EMR reduced the relaxation time, indicating improved dynamic bond exchange efficiency. EMR incorporation decreased the relaxation time, suggesting enhanced efficiency in the interchange of dynamic bonds. In addition, the incorporation of 20% EMR increased the impact strength of the epoxy vitrimer by 37.8%. The study also details the manufacturing and characterization of greener composites made with these vitrimers and flax fabric, which were evaluated for various mechanical and thermo‐mechanical properties. Morphological analysis using a scanning electron microscope revealed good interfacial adhesion between the fiber and matrix. Furthermore, the flax fiber vitrimer‐based composite demonstrated effective chemical recyclability. The results indicate that these composites possess mechanical and thermal‐mechanical properties well‐suited for lightweight engineering applications.Highlights Recyclable vitrimers were developed from vanillin and epoxy. Toughness and bio‐content were enhanced by adding EMR. Relaxation time was reduced by EMR, improving bond exchange efficiency. Epoxy vitrimer impact strength was increased by 37.8% with 20% EMR. Green composites with vitrimers and flax fabric were manufactured.

Optimizing epoxy asphalt tack coat formulations for improved adhesion and working performance of ultrathin wearing course

Insufficient adhesion between ultrathin wearing courses (UTWCs) and substrate layers can result in pavement distress. Epoxy asphalt exhibits potential as a tack coat due to its high bonding strength and thermal stability. However, its rapid curing may pose challenges to construction schedules. This study aimed to optimize the formulations of epoxy asphalt tack coats (EATCs) to enhance the interfacial adhesion and working performance of UTWCs. The adhesion of EATCs was evaluated through rotational viscosity and tensile tests. Design parameters were optimized using analysis of variance and microscopic tests. Road performance was assessed via interlayer shear and tensile testing on three pavement structures. The results indicated that the curing agent strongly influenced the properties and curing kinetics of EATCs. Formulations containing complex polysebacic polyanhydride (CPSPA-EA) exhibited superior bonding while meeting construction schedules. Microscopic analysis of CPSPA-EA revealed a stable crosslinked network formed at 30% binder dosage. The amount of spraying significantly impacted the adhesion in UTWC structures. The optimal spraying amounts were 0.60 kg/m2 for asphalt concrete (AC-13), 0.55 kg/m2 for stone matrix asphalt (SMA-13), and 0.40 kg/m2 for cement concrete substrate layers. These findings presented an optimization framework for designing EATCs to enhance UTWCs working and long-term performance through balanced tack formulations and application parameters.

Turning Discarded Agricultural Remnants and Poultry Waste into Usable Hybrid Polymer Matrix Reinforcements: An Experimental Study

The primary objective of the present study was to transform discarded agricultural remnants and poultry waste into value-added materials. Rice straw and chicken feathers are disposed of after their primary consumption into landfills or are incinerated, causing pollution and environmental threats. In this study, epoxy composites were fabricated using different volume proportions (5–45%) of these raw and alkali-treated remnants, and their mechanical strength was tested. The flexural strength of the rice straw composites and chicken feather composites initially decreased with the addition of fibers from 5 to 35 vol% and then the values increased when the fiber content was more than 35 vol%. The chicken feather composites showed increased impact strength with fiber addition. Alkali treatment of the rice straw resulted in improved flexural and impact strengths of the composites due to the removal of the waxy layer on the fiber surface, which was observed in the FTIR studies. Alkali treatment of the chicken feathers did not produce any significant change in the flexural strength of the composites, but their impact strength increased with fiber addition. Hybrid composites fabricated using rice straw and chicken feathers exhibited enhanced flexural and impact strength properties both with and without the alkali treatment, corroborating the synergistic effect of these fibers. SEM analysis of the fractured samples showed noteworthy interfacial adhesion between the fibers and matrix. This study presents a better method for converting these disposable materials into value-added usable materials and increasing their life cycle in the circular economy.

Synchronously enhanced flame retardancy and mechanical properties of polylactic acid via in-situ assembly of polyphosphazene nanoparticles on ammonium polyphosphate

Polylactic acid (PLA) exhibits wide potential applications in many fields ranging from textile, packaging material to biomedical devices. However, the relatively low mechanical properties and inflammability are obstacles to the expansion of its application. Here, a kind of polyphosphazene nanoparticles with tannic acid (TA) as template, hexachlorocyclotriphosphazene (HCCP) and 4,4′-Sulfonyldiphenol (BPS) as comonomers were prepared (named as HTB), and then combined with ammonium polyphosphate (APP) to enhance the comprehensive properties of PLA composites. The introduction of HTB strengthened the interfacial adhesion of composites via constructing the hydrogen bond interaction between PLA and APP, promoting the homogenous dispersion of APP in the composite and the formation of APP network. The flame retardant measurements presented that incorporating 10 wt% APP and 5 wt% HTB in PLA increased the limit oxygen index (LOI) value to 31.0% and endowed the composite with the V-0 rating of UL-94 test and simultaneously, the peak of heat release rate (PHRR) and total heat release (THR) of the composite decreased by 14.2% and 13.2% compared with pure PLA. Specially, there was almost no melt drip appeared during the combustion process, which was distinctly different from the combustion behavior of the composite containing only 20 wt% APP with the V-2 rating of UL-94 test. The uniform dispersion of APP in the PLA matrix and the strong interfacial adhesion between APP and the PLA matrix contribute to the enhancement of the mechanical properties of composites, and the elongation at break, Young’s modulus and impact strength of the composite were increased by 52.9%, 7.6% and 24.2%, respectively. The present study offers novel insights for the trade-off between flame retardancy and mechanical properties with PLA composites.

Effect of salt erosion on interfacial adhesion of waste tire crumb rubber-modified asphalt mixtures: A molecular dynamics study

In this study, a wetting and migration model was established using the molecular dynamics simulation method. Through in-depth analysis of parameters such as contact angle, mean square displacement, and work of adhesion, the dynamic wetting and migration characteristics of salt solution were explored, and the damage mechanism of waste tire crumb rubber-modified asphalt mixtures under salt erosion was revealed. The results showed that compared with an aqueous solution, the salt solution was more likely to be adsorbed and dispersed on the asphalt surface. This exacerbated its damage. However, the presence of salt ions reduced the wetting effect of the solution on the aggregate surface and reduced the migration rate of the solution at the asphalt-aggregate interface. Significant diffusion of Na+ and Cl- ions occurs during salt solution migration, while SO42- ions mainly accumulate near the aggregate surface. In addition, salt solution migration alters the distribution of asphalt components. This further affects the interface adhesion effect. The inclusion of crumb rubber can effectively reduce the sensitivity of asphalt to salt solutions and enhance its hydrophobicity. Simultaneously, it enhances the adhesion strength and stability of the asphalt. This effectively obstructs the intrusion of water molecules and salt ions.

Composition Dependence of Flow-Induced Crystallization in High-Density Polyethylene/Isotactic Polypropylene Blends.

Polyolefins, including high-density polyethylene (HDPE) and isotactic polypropylene (iPP), account for over half of the worldwide plastics market and have wide-ranging applications. Recycling of these materials is hindered due to separation difficulties as co-mingled blends of HDPE and iPP often exhibit brittle mechanical behavior because phase separated domains detach under stress due to low interfacial adhesion. Motivated to improve mechanical properties of mixed recyclates during processing, this work examines the effect of shear on the crystallization kinetics and rheological properties of HDPE-iPP blends utilizing a combination of differential scanning calorimetry (DSC), rheo-Raman spectroscopy, polarized optical microscopy, and scanning electron microscopy (SEM). In the quiescent experiments, the crystallization temperature as a function of blend composition exhibits a distinct decrease when the iPP forms the droplet phase, as expected, due to fractionated crystallization. In the presence of shear, we find elongated domains due to high capillary number. Unexpectedly, we find a compositional dependence to the flow-induced crystallization (FIC) of iPP: stronger FIC is observed in all blends compared to the pure iPP. Moreover, the flow completely counteracts the reduced crystallization arising from fractionated crystallization, indicating that the flow is able to induce nucleation in droplets to an extent such that it offsets the reduction in active nucleating agents in finite size droplets. We attribute these effects to differing microflow fields in the various morphologies as the iPP domains deform under shear.

Synergistic effects of graphene nanoparticles on the thermomechanical properties of PEEK-HNTs nanocomposites

In our previous study, we selected a 3% concentration (PH3) from various prepared PEEK-HNTs nanocomposites. Poly (ether ether ketone) (PEEK) is characterized by non-perfluorinated aromatic compounds with 1,4-disubstituted phenyl groups linked by carbonyl (––CO––) and ether (––O––) groups, offering exceptional thermal stability, mechanical strength, tribological properties, and chemical resistance at high temperatures. Halloysite nanotubes (HNTs) are known for their non-toxic, environmentally friendly, cost-effective properties, with tunable release and rapid adsorption rates. In this study, we prepared graphene nanoparticle (GNP) composites at three different concentrations while maintaining constant PH3 levels. The composites underwent comprehensive characterization using FTIR, TGA, DSC, SEM, and DMA techniques. Thermomechanical properties were evaluated using a universal testing machine. Results demonstrate significant enhancements in hardness, impact strength, elongation at break, tensile modulus, and flexural modulus, with the highest performance observed in the GNP-loaded 0.3% (PHG3) concentration. The synergistic effects of GNP fillers in PH3 are attributed to enhanced interfacial adhesion and favorable interactions with the polymer matrix.

Effect of drying temperature on binder/current collector interfacial adhesion in electrode manufacturing of Li-ion batteries

Li-ion battery manufacturing process parameters are critical to the electrode properties and the final cell electrochemical performance. During the electrode drying process, the drying temperature plays a critical role on the binder migration, which affects the interfacial adhesion between the electrode and the current collector. However, the influence of the temperature on the properties of the binder material and the binder/current collector interface is yet unknown. In this work, we studied the effect of drying temperature on the interfacial adhesion between the binder and the current collector by direct coating of polyvinylidene fluoride (PVDF) solution on Al foil and then drying at various temperatures. The interfacial adhesion strength between the PVDF and the Al foil was significantly increased, from 9.72 N/m (dried at room temperature) to > 665.80 N/m (dried at 200 ℃) with increased temperature. DSC and XRD analyses showed the changes in the crystalline forms of PVDF under different drying temperature. This work revealed that the drying temperature during electrode manufacturing should be considered from the aspects of both binder migration in mid-stage and PVDF crystalline properties in late-stage solvent drying.

Influence of doping elements X (X= Hf, Zr, Y, Re, Pd, Ir) on the structural stability and tension property of α-Al2O3/PtAl2-S interfaces

Pt-Al coatings are promising materials for protective materials for turbine blades in new-generation aero-engines. Therefore, it is worth noting that the interface stability and tension property between Pt-Al and the oxide layer, prolonging coating service time. However, systematic studies of doping elements effects on interface adhesion of α-Al2O3/PtAl2 with and without impurity S are still lacking. In this paper, the site preference of the six elements (Hf, Zr, Y, Re, Pd, and Ir) in the PtAl2 alloy, effects of doping elements on the interface adhesion and tension properties of the α-Al2O3/PtAl2-S interface are further explored, performing the first-principles calculation method. Considering comprehensively, Y doping has an excellent enhancement effect on the static interface adhesion and dynamic tensile strength, regardless of whether impurity element S exists in the α-Al2O3/PtAl2 interface. This study will provide necessary theoretical guidance for the composition design of Pt-Al coating and the research of new metal protective coating materials.