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  • Open Access Icon
  • Research Article
  • 10.3390/civileng6030047
Freeze–Thaw Durability of 3D Printed Concrete: A Comprehensive Review of Mechanisms, Materials, and Testing Strategies
  • Sep 6, 2025
  • CivilEng
  • Moein Mousavi + 1 more

The growing application of 3D concrete printing (3DCP) in construction has raised important questions regarding its long-term durability under freeze–thaw (F–T) exposure, particularly in cold climates. This review paper presents a comprehensive examination of recent research focused on the F–T performance of 3D-printed concrete (3DPC). Key material and process parameters influencing durability, such as print orientation, admixtures, and layer bonding, are critically evaluated. Experimental findings from mechanical, microstructural, and imaging studies are discussed, highlighting anisotropic vulnerabilities and the potential of advanced additives like nanofillers and air-entraining agents. Notably, air-entraining agents (AEA) reduced the compressive strength loss by 1.4–5.3% after exposure to F–T cycles compared to control samples. Additionally, horizontally cored specimens with AEA incorporated into their mixture design showed a 15% higher dynamic modulus after up to 300 F–T cycles. Furthermore, optimized printing parameters, such as reduced nozzle standoff distance and minimized printing time gap, reduced surface scaling by over 50%. The addition of a nanofiller such as nano zinc oxide in 3DPC can result in compressive strength retention rates exceeding 95% even after aggressive F–T cycling. The lack of standard testing protocols and the geometry dependence of degradation are emphasized as key research gaps. This review provides insights into optimizing mix designs and printing strategies to improve the F–T resistance of 3DPC, aiming to support its reliable implementation in cold-region infrastructure.

  • Open Access Icon
  • Research Article
  • 10.3390/civileng6030041
Mechanical and Performance Characteristics of Warm Mix Asphalt Modified with Phase Change Materials and Recycled Cigarette Filters
  • Aug 5, 2025
  • CivilEng
  • Zahraa Ahmed Al-Mammori + 10 more

With rising global temperatures and increasing sustainability demands, the need for advanced pavement solutions has never been greater. This study breaks new ground by integrating phase change materials (PCMs), including paraffin-based wax (Rubitherm RT55), hydrated salt (Climator Salt S10), and fatty acid (lauric acid), as binder modifiers within warm mix asphalt (WMA) mixtures. Moving beyond the traditional focus on binder-only modifications, this research utilizes recycled cigarette filters (CFs) as a dual-purpose fiber additive, directly reinforcing the asphalt mixture while simultaneously transforming a major urban waste stream into valuable infrastructure. The performance of the developed WMA mixture has been evaluated in terms of stiffness behavior using an Indirect Tensile Strength Modulus (ITSM) test, permanent deformation using a static creep strain test, and rutting resistance using the Hamburg wheel-track test. Laboratory tests demonstrated that the incorporation of PCMs and recycled CFs into WMA mixtures led to remarkable improvements in stiffness, deformation resistance, and rutting performance. Modified mixes consistently outperformed the control, achieving up to 15% higher stiffness after 7 days of curing, 36% lower creep strain after 4000 s, and 64% reduction in rut depth at 20,000 passes. Cost–benefit analysis and service life prediction show that, despite costing USD 0.71 more per square meter with 5 cm thickness, the modified WMA mixture delivers much greater durability and rutting resistance, extending service life to 19–29 years compared to 10–15 years for the control. This highlights the value of these modifications for durable, sustainable pavements.

  • Open Access Icon
  • Research Article
  • 10.3390/civileng6030040
Study on Stabilization Mechanism of Silt by Using a Multi-Source Solid Waste Soil Stabilizer
  • Jul 24, 2025
  • CivilEng
  • Xiaohua Wang + 6 more

In this study, to solidify the silt in an expressway, a stabilizing agent composed of industrial wastes, such as ordinary Portland cement (OPC), calcium based alkaline activator (CAA), silicate solid waste material (SISWM) and sulfate solid waste material (SUSWM) was developed. Orthogonal experiments and comparative experiments were carried out to analyze the strength and water stability of the stabilized silt, and get the optimal proportion of each component in the stabilizing agent. A series of laboratory tests, including unconfined compressive strength (UCS), water stability (WS), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD) analyses, were conducted on solidified silt samples treated with the stabilizing agent at optimal mixing ratios of OPC, CAA, SISWM, and SUSWM to elucidate the evolution of mineral composition and microstructure.

  • Open Access Icon
  • Research Article
  • 10.3390/civileng6030039
Digital-Twin-Based Structural Health Monitoring of Dikes
  • Jul 18, 2025
  • CivilEng
  • Marike Bornholdt + 3 more

Earthen flood protection structures are planned and constructed with an expected service life of several decades while being exposed to environmental impacts that may lead to structural or hydraulic failure. Current maintenance procedures involve only repairing external damage, leaving internal processes contributing to structural damage often undetected. Through structural health monitoring (SHM), structural deficits can be detected before visible damage occurs. To improve maintenance workflows and support predictive maintenance of dikes, this paper reports on the integration of digital twin concepts with SHM strategies, referred to as “digital-twin-based SHM”. A digital twin concept, including a standard-compliant building information model, is proposed and implemented in terms of a digital twin environment. For integrating monitoring and sensor data into the digital twin environment, a customized webform is designed. A communication protocol links preprocessed sensor data stored on a server with the digital twin environment, enabling model-based visualization and contextualization of the sensor data. As will be shown in this paper, a digital twin environment is set up and managed in the context of SHM in compliance with technical standards and using well-established software tools. In conclusion, digital-twin-based SHM, as proposed in this paper, has proven to advance predictive maintenance of dikes, contributing to the resilience of critical infrastructure against environmental impacts.

  • Open Access Icon
  • Research Article
  • 10.3390/civileng6030038
The Influence of the Water–Cement Ratio on Concrete Resistivity: A Temperature and Saturation Dependent Analysis Using an Experimental and Predictive Approach
  • Jul 15, 2025
  • CivilEng
  • Teuku Ferdiansyah + 4 more

Concrete resistivity is a critical parameter for assessing durability and monitoring the structural health of reinforced concrete. This study systematically evaluates the effects of the water-to-cement (w/c) ratio, saturation ratio (SR), and temperature on concrete resistivity using three different predictive models: linear regression, cubic Support Vector Machine (SVM), and Gaussian Process Regression (GPR). Each model was independently trained and tested to assess its ability to capture the nonlinear relationships between these key parameters. Experimental results show that resistivity decreases significantly under increasing load due to geometrical effects. For a w/c ratio of 0.4, resistivity decreases by −12.48% at 100% SR and by −6.68% at 60% SR under 20% loading. Higher w/c ratios (0.5 and 0.6) exhibit more pronounced resistivity reductions due to increased porosity and ion mobility, with a maximum decrease of −13.68% for w/c = 0.6. Among the developed predictive models, the Matern 5/2 Gaussian process regression (GPR) model demonstrated the highest accuracy, achieving an RMSE of 5.21, R2 of 0.99, MSE of 27.19, and MAE of 3.40, significantly outperforming the other approaches. Additionally, a permutation importance analysis revealed that the saturation ratio (SR) is the most critical variable influencing resistivity, followed by the water–cement ratio, while temperature has the least impact. These findings provide valuable insights into the durability assessment and corrosion prevention of reinforced concrete, offering practical implications for the optimization of material design and structural health monitoring in civil engineering.

  • Open Access Icon
  • Research Article
  • 10.3390/civileng6030037
Analysis of Ultrasonic Wave Dispersion in Presence of Attenuation and Second-Gradient Contributions
  • Jul 14, 2025
  • CivilEng
  • Nicola De Fazio + 3 more

In this study, we aim to analyze the dispersion of ultrasonic waves due to second-gradient contributions and attenuation within the framework of continuum mechanics. To investigate dispersive behavior and attenuation effects, we consider the influence of both higher-order gradient terms (second gradients) and Rayleigh-type viscoelastic contributions. To this end, we employ the extended Rayleigh–Hamilton principle to derive the governing equations of the problem. Using a wave-form solution, we establish the relationship between the phase velocity and the material’s constitutive parameters, including those related to the stiffness of both standard (first-gradient) and second-gradient types, as well as viscosity. To validate the model, we use data available in the literature to identify all the material parameters. Based on this identification, we observe that our model provides a good approximation of the experimentally measured trends of both phase velocity and attenuation versus frequency. In conclusion, this result not only confirms that our model can accurately describe both wave dispersion and attenuation in a material, as observed experimentally, but also highlights the necessity of simultaneously considering both second-gradient and viscosity parameters for a proper mechanical characterization of materials.

  • Open Access Icon
  • Research Article
  • 10.3390/civileng6030036
Monetizing Environmental Impacts into Environmental Costs During Prefabricated Building Construction: A 5D BIM-Enabled Analysis
  • Jul 2, 2025
  • CivilEng
  • Xian Gao + 3 more

Although prefabricated buildings offer environmental advantages, their construction process inevitably generates environmental impacts. However, current research on prefabricated buildings focuses on the environmental impact level, and there is a lack of intelligent tools for analyzing their spatial and temporal dimensions. Therefore, this study develops a framework using 5D building information modeling (BIM) to monetize environmental impacts into environmental costs for prefabricated building construction. This framework includes defining boundaries and indicators, obtaining a resource inventory using the 5D BIM coding system, calculating environmental impact results, and converting environmental impacts into environmental costs. Taking a prefabricated substation as a case study, its environmental costs are 172.81 CNY/m2, with these costs caused by climate change accounting for the largest proportion (91.2%). This study unifies different environmental impacts into a single monetary form, providing stakeholders with intuitive indicators. It also expands 5D BIM applications from conventional costs to environmental costs, which can display their spatiotemporal changes.

  • Open Access Icon
  • Research Article
  • 10.3390/civileng6030035
Study on Bearing Characteristics of DMJ Group Pile Composite Foundation Under Embankment Loading
  • Jun 30, 2025
  • CivilEng
  • Haining Wang + 8 more

The Deep Cement Mixing Integrated Drilling, Mixing, and Jetting (DMJ) technique was innovatively developed by incorporating high-pressure jetting apertures into the mixing blades to enhance the bearing capacity of deep cement-mixed piles. In this study, the bearing characteristics of DMJ pile composite foundations under embankment loading are investigated using numerical simulation. Through comparative simulations involving various pile configurations, the results demonstrate that DMJ pile composite foundations exhibit significantly enhanced settlement control compared to conventional deep mixing piles. Notably, under identical area replacement ratios, the use of DMJ piles reduces total foundation settlement by approximately 30%. Furthermore, the findings indicate that larger pile diameters and smaller spacing are particularly effective in minimizing settlement. In terms of load transfer efficiency, DMJ piles are capable of transmitting embankment loads to depths of up to 15 m, surpassing the 10 m transfer depth observed in conventional pile systems. An analysis of excess pore water pressure further reveals that DMJ piles promote more effective dissipation, highlighting their superior performance in maintaining foundation stability under embankment loading.

  • Open Access Icon
  • Research Article
  • 10.3390/civileng6030034
Analytical and Numerical Methods for Estimating the Deformation Capacity of RC Shear Walls
  • Jun 28, 2025
  • CivilEng
  • Konstantinos I Christidis

The present research aims to the evaluation of the deformation capacity of existing reinforced concrete shear walls designed with past non-conforming seismic regulations. A refined analytical model (referred to as the Proposed Model) is presented for generating Load–displacement (P–d) curves for RC shear walls. The model is applicable to medium-rise walls designed with or without modern seismic provisions and incorporates shear effects in both deformation and strength capacity. The application of the Proposed Model is assessed through comparison with numerical models implemented in the widely accepted OpenSees platform. Specifically, two types of elements are examined: the widely used flexural element Force-Based Beam-Column Element (FBE) and the Flexure-Shear Interaction Displacement-Based Beam-Column Element (FSI), which accounts for the interaction between flexure and shear. The results of both analytical and numerical approaches are compared with experimental data from four RC shear wall specimens reported in previous studies.

  • Open Access Icon
  • Research Article
  • 10.3390/civileng6030033
Optimizing the Use of Fly Ash as Partial Replacement of Fine Aggregate and Cement in Portland Cement Concrete Mixes
  • Jun 20, 2025
  • CivilEng
  • M A Karim + 3 more

This study is a preliminary investigation of the independent utilization of two types of fly ash (FA)–FA Type C and FA Type F-as partial replacement of fine aggregate (sand) and cement in Portland cement concrete (PCC) mixes. The main objective was to determine an optimum substitution range for each type of FA that would offer well-performing concrete in terms of workability, compressive strength, and durability. To this end, multiple concrete batches were prepared, incorporating each type of FA at four different levels: 5%, 10%, 15%, and 20% by weight of fine aggregate replacement and 10%, 20%, 30%, and 40% by weight for cement replacement. Then, concrete samples (100 mm diameter × 200 mm tall cylinders) were cast from each batch and were moisture-cured for 7, 14, and 28 days prior to testing. The addition of FA contributed positively to the strength development at specific replacement levels: all percentages for both FA Type C and Type F for fine aggregate replacement and up to 30% FA content for both Type C and F for cement replacement, 10% for both FA Type C and Type F provided the higher strength for aggregate replacement, and 10–20% for both types of FA provided the higher strength for cement replacement. Furthermore, these additions of FA exhibited comparable workability and durability except for FA Type F, which did not exhibit comparable workability for aggregate replacement. FA Type C can be recommended for both early and long-term strength for fine aggregate replacement, whereas FA Type C is suggested to be used for early strength and Type F provides for long-term strength for cement replacement. Type C provides better durability and Type F provides better workability for cement replacement.