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Evaluation of open-loop torque performance of haptic MR fluid clutch

State-of-the-art teleoperation systems are installed in various specialized robots, such as disaster, underwater, and surgical robots. However, the sensitive nature of their tasks causes psychological stress in operators. To reduce this stress, bilateral controllers are used to achieve a force feedback function that can support operational skills with gravity/friction compensation and haptic perception. Therefore, we developed several types of haptic devices with magnetorheological (MR) fluids as the core technology for fine haptics. MR fluids are composite materials comprising ferromagnetic particles, medium oils, and several types of additives. Their rheological properties change rapidly, stably, and repeatedly with the application of an external magnetic field. In our previous study, we developed desktop and standalone MR fluid (MRF)-based haptic devices for surgical simulations. However, handheld devices have not yet been developed. Therefore, we designed and developed a compact MR fluid device with a total mass and maximum torque of approximately 100 g and 0.3 Nm, respectively. Static, step, hysteresis, and repeat tests were conducted for the 0.3 Nm-class MRF device. According to the results of the repeat tests, the variation coefficient was 0.5% for a current input of 0.5 A, demonstrating the suitability of the developed device as a fine haptic generator.

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Industrial pipeline vibration attenuation with magnetorheological tuned mass damper

In order to solve the high-frequency vibration problem of industrial pipeline in petrochemical enterprises, a tuned mass damper (TMD) based on magnetorheological (MR) technology was proposed. The magnetorheological-tuned mass damper (MR-TMD) can reduce the vibration response of the structure by tuning resonance with the pipeline system, it can also have the semi-active control characteristics of MR devices. By analyzing the vibration signals collected on the pipeline site, the relevant design requirements and parameters of the damper were determined. The optimal frequency ratio, passive damping, and mass ratio of the damper were determined using the optimal design theory. Meanwhile, the high-performance MR composite was prepared for the working conditions of MR-TMD and a modified Herschle-Bulkley model was derived to characterize the behavior of the material. Furthermore, the mechanical performance of the proposed MR-TMD was tested, the output damping force is about 890.5 N when the applied current is 2 A, which can meet the working requirements of pipeline vibration attenuation. Then, according to the established vibration control model of pipeline system, the vibration system was simulated and analyzed combined with LQR algorithm, and the vibration attenuation performance in different conditions were predicted and compared. The research shows that the TMD combined with MR technology can effectively reduce the vibration of industrial pipeline system.

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