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Parametric design, simulation, fabrication, and test of an Origami-core based sandwich composite material

Sandwich panel structures are widely used for light-weight applications due to their high strength and stiffness to density ratios. They are composed of two main parts: the skins and the core. This paper investigates a Miura-ori structural sandwich core with open cells that can be used as an alternative to the existing honeycomb structures. A fully parametric design approach, starting from drawing to Finite Element Analysis (FEA), is presented to efficiently analyze the effect of different geometries on the resulting structure. The geometric model was built based on the kinematic model, which can represent the folding process of the foldcore using the Matlab script. The obtained coordinates of the vertices of the folding pattern were exported to ANSYS APDL where the surfaces were automatically created and meshed. The created mesh was imported to LS-Dyna where explicit compression analyses were performed to evaluate the compression stiffness and strength of the studied geometries. The developed parametric model aims to find the best configuration for a given application, based on three sets of geometric parameters that define the shape of the Miura Ori folding pattern. Therefore, in the range of the studied geometries, the best parameter combination for specific compression stiffness and specific compression strength was found. To evaluate the performance of the foldcore and to validate the FE model, experimental quasi-static compression tests were undertaken with two kinds of specimens (‘strip’ and “panel”), and the measured force-displacement curves were obtained. The result of the test agrees with that of the FE simulations, with an error of <6.6% in the elastic region.

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Evaluating cable tension distributions of CDPR for virtual reality motion simulator

This paper presents a study on modeling, analysis, and control of an over-constrained Cable-Driven Parallel Robot taking into account the deformation of the cable transmission system due to the elastic model of the transmission mechanism and the affection of tension distribution for cables. The Cable-Driven Parallel Robot is used for a virtual reality motion simulation system with a simulation cabin mounted on a moving platform. A nonlinear cable length controller with tension feedback is designed to control the cabin to move along a trajectory extracted from the virtual simulated environment. The tension distribution algorithm is integrated into the controller to compensate for the dynamic error caused by the two redundant cables and the elastic characteristic of the transmission mechanism. The tensions are calculated based on the constraints of the workspace, the structure of the system, and the force limits of actuators. The cable tension feedback control algorithm was tested on the concept Cable-Driven Parallel Robot, the experimental results show that the joint trajectories meet the desired moving trajectory with high accuracy, and the cable tensions are controlled in the optimal region to ensure safety and save energy, but still suitable for the control requirements of the virtual reality motion simulator system.

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Analyzing of continuous and discontinuous contact problems of a functionally graded layer: theory of elasticity and finite element method

Contact mechanics analysis is crucial because such problems often arise in engineering practice. When examining contact mechanics, the material property of the contacting components is a crucially significant aspect. It is more complex to solve the contact mechanics of systems that are composed of materials that do not have a homogenous structure compared to materials that have homogeneous qualities throughout. While many studies on contact problems with homogeneous materials exist, those involving non-homogeneous materials are scarce in the literature. As material technology improves fast, there will be a greater need to solve such problems. In this respect, analytical and finite element method (FEM) solutions of the continuous and discontinuous contact problems of a functionally graded (FG) layer are carried out in this article. The FG layer in the problem rests on a rigid foundation and is pressed with a rigid punch. From the solutions, the contact length, contact stress, initial separation distance, and beginning and ending points of separation were determined, and the results were compared. It has been concluded that the FEM findings are consistent with the analytical results to a satisfactory degree. This study analyzes contact problem using different approaches and accounts for the influence of body force in a contact geometry that has yet to be reported.

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