Abstract

Abstract In this paper, the influence of the addition of Al2O3 particles on the microstructure and wear properties of Fe-based amorphous coatings prepared by high velocity oxygen fuel (HVOF) has been studied. The wear behaviors of the composite coatings were evaluated against Si3N4 in a pin-on-disk mode in air and in 3.5 wt.% NaCl solution. It was found that the Al2O3 particles were homogenously distributed in the amorphous matrix and the composite coatings exhibited improved wear resistance and reduced coefficient of friction (COF) in both air and wet conditions as compared to the monolithic amorphous coating. The composite coating reinforced with 20 wt.% Al2O3 particles exhibit the best wear performance, which, for example, has extremely low COF (

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