Abstract

Abstract: In the industrial maintenance field, critical tasks are activities that can endanger operating processes and cause serious accidents if not performed correctly. These tasks are typically performed by professionals with a considerable level of knowledge and rely on prescribed procedures that flag the task, drawing the attention of task performers. Given the importance of reviewing work procedures and monitoring tasks for human error prevention, this study analyzed similarities and differences in the visual attention of expert and novice task performers while following procedures with and without flagging of a critical task. The study included 48 maintenance professionals, divided into two groups of performers: experts and novices. For attention analysis, eye-tracking technology was used to monitor their observation during the work procedure, recording data on time to first fixation, total fixation time and number of visits. The results indicate that in the procedure without flagging of the critical task, the numbers of fixations on and visits to the stages of the task were higher in the novice than in the expert group. In the flagged procedure, the visual attention of experts and novices was similar when considering all stages of the task. In conclusion, the tasks must be revised between the two groups, and the flagged procedure can be used as a guide for work monitoring, helping experts or novices to more easily select relevant information.

Highlights

  • Modern production systems, aimed at managing alarms and risky operations, have increasingly adopted safety in their processes

  • One of the critical tasks of industrial maintenance consists of installing and testing mechanical seals used in the chemical and petrochemical industry

  • The results indicated some similarities and differences in the visual attention of experts and novices when using the two prescribed work procedure models: with and without flagging

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Summary

Introduction

Modern production systems, aimed at managing alarms and risky operations, have increasingly adopted safety in their processes. From this perspective, the industrial maintenance sector requires the availability of reliable equipment and systems, environmental preservation and, above all, operational and personal safety (Kardec & Nascif, 2005; Sheikhalishahi et al, 2016). Industrial maintenance must still overcome many challenges to reduce risk and human error, especially in critical tasks (Carvalho & Menegon, 2014; French et al, 2011; Romo, 2013; Sheikhalishahi et al, 2016). One of the critical tasks of industrial maintenance consists of installing and testing mechanical seals used in the chemical and petrochemical industry. When installing the mechanical seal, recommendations for safety precautions while handling the component should be followed

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