Abstract

The aim of this is was evaluate the vertical and horizontal marginal adaptation of 3-unit fixed partial denture frameworks fabricated using different techniques and CAD/CAM systems. A total of 40 framework specimens were fabricated and divided into four groups as follows: lost-wax casting (G1); lost-wax casting with welding (G2); extraoral optical scanning of models (3S/DWOS) (G3); intraoral optical scanning (Cerec Bluecam/Sirona) (G4). A reference model was used to simulate a fixed partial denture with three elements (with a central pontic). The frameworks of G1 and G2 were cast in nickel-chromium (NiCr) alloy, whereas those of G3 and G4 were milled in zirconia. In all groups, vertical and horizontal marginal adaptation (over-contour and under-contour) was evaluated using a three-dimensional optical microscope (Quick Scope, Mitutoyo). The results showed higher vertical marginal misfit in G1 than in the other groups (p<0.001). Regarding horizontal marginal misfit, higher over-contour values occurred in G3 than in the other groups (p<0.001). G3 did not show under-contour at all, whereas the other groups did not differ from each other in this regard (p>0.05). Within the limitations of this study, it can be concluded that lost-wax casting with welding is a viable alternative to the use of CAD/CAM systems to fabricate frameworks of three-unit FPDs, since the techniques yielded similar vertical misfit values. Extra-oral CAD/CAM systems showed the highest horizontal misfit (over-contour) compared to other groups.

Highlights

  • The marginal misfit of fixed partial dentures (FPDs) corresponds to the marginal gap between the edge of the prosthetic restoration and the limit of the tooth preparation [1]

  • The specific correlation test (r) showed an agreement of r=0.98 for the vertical marginal misfit, in the systematic error no difference observed between the samples in the analyzed periods, the random error test (Dahlberg) ± 10 μm

  • In the vertical marginal analysis, highest vertical misfit was observed for G1, being significantly different to other groups (p

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Summary

Introduction

The marginal misfit of fixed partial dentures (FPDs) corresponds to the marginal gap between the edge of the prosthetic restoration and the limit of the tooth preparation [1]. Marginal misfit contributes to cement exposure in the oral environment, with the possibility of dissolution, plaque accumulation [2], and secondary caries. These effects compromise both the longevity of the prosthesis and periodontal health [2]. The lost-wax casting technique was considered the gold standard in dentistry in the 20th century [4]. Some authors have recommended minimizing these distortions in FPDs by welding the framework joints. This can improve the fit and passivity of prostheses [7]. In a systematic review, Abduo et al [8] reported that welding the frameworks corrects the discrepancies yielded by the lost-wax casting technique

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