Abstract

Performance testing is an important step in the development of any vehicle model. Generally, full-scale field tests are conducted to collect the dynamic response characteristics for evaluating the vehicle performance. However, with increases in computational power and the accuracy of simulation models, virtual testing can be extensively used as an alternative to the time consuming and costly full-scale tests, especially for severe maneuvers. Validation of the simulation results is critical for the acceptance of such simulation models. In this paper, a methodology for validating the vertical dynamic performance of a virtual vehicle has been discussed. The dynamic performance of a multi-wheeled combat vehicle model specially developed using a multi-body dynamics code was validated against the measured data obtained on the U.S. Army Aberdeen Test Center’s (ATC) test courses. The multi-wheeled combat vehicle variant computer simulation model was developed in TruckSim, a vehicle dynamic simulation software developed by the Mechanical Simulation Corporation. Prior to validating the model, the vehicle weights, dimensions, tires and suspension characteristics were measured and referenced in the specially developed computer simulation model. The data for the tire and suspension characteristics were acquired from the respective leading manufacturers in the form of look-up tables. The predictions of the vehicle vertical dynamics on different road profiles at various vehicle speeds were compared with the field test results. The time domain data for the vertical acceleration at the vehicle center of gravity, pitching, vehicle speed and the suspension/damper displacement were compared to analyze the feasibility of using the computer simulation models to predict the vertical dynamic performance of the vehicle. Based on the results it was found that the particular combat vehicle computer simulation model is capable of predicting the vertical dynamic performance characteristics.

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