Abstract
In this paper, a methodology based on weld segmentation using entropy and evaluation by conventional and convolution neural networks to evaluate quality of welds is developed. Compared to conventional neural networks, there is no use of image preprocessing (weld segmentation based on entropy) or data representation for the convolution neural networks in our experiments. The experiments are performed on 6422 weld image samples and the performance results of both types of neural network are compared to the conventional methods. In all experiments, neural networks implemented and trained using the proposed approach delivered excellent results with a success rate of nearly 100%. The best results were achieved using convolution neural networks which provided excellent results and with almost no pre-processing of image data required.
Highlights
IntroductionWeld evaluation is very important quality control process in many manufacturing processes
The Fourth Industrial Revolution (Industry 4.0) has opened space for research and development of new manufacturing methods, systems and equipment based on innovations such as computing intelligence, autonomous robots, big data, augmented reality, process simulation, quality management systems, etc. [1].Weld evaluation is very important quality control process in many manufacturing processes.Without this technological process, it would be almost impossible to produce welded constructions with current efficiency—whether we are talking about time, price, or material consumption
In order to detect the possible presence of different weld defects, proper sensing, monitoring and inspection methods are necessary for quality control
Summary
Weld evaluation is very important quality control process in many manufacturing processes. Without this technological process, it would be almost impossible to produce welded constructions with current efficiency—whether we are talking about time, price, or material consumption. It is necessary to welds be inspected to meet the specified quality level. In order to detect the possible presence of different weld defects, proper sensing, monitoring and inspection methods are necessary for quality control. Very effective and non-destructive method for weld evaluation is visual inspection. Inspection process using this method can be in certain level automated and done by computer systems [2,3]
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