Abstract

• Co@N-HPC was prepared by a novel ion-exchange and pyrolysis strategy of bio-MOF-1. • Co@N-HPC possesses a 3D hierarchical porous structure and more Co-N 4 active sites. • The catalytic mechanism via the redox of Co(II, III) is confirmed by in situ Raman. • The rechargeable ZAB with Co@N-HPC-800 shows excellent cycling performance. • The flexible ZAB exhibits outstanding flexibility under different bending states. Rational design and accessible fabrication of bifunctional electrocatalysts with high electrocatalytic activity, low price and good durability for the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) are urgently required for metal-air batteries, but it remains as a difficult and hot subject. Herein, we report a novel cobalt-ion-exchange and pyrolysis strategy with the well-designed bio-MOF-1 as the self-template to prepare ultra-small cobalt nanoparticles embedded into N-doped hierarchical porous carbon (Co@N-HPC-800) with excellent electrical conductivity, high surface area and abundant Co-N 4 active sites. The electrochemical test results verify the outstanding bifunctional electrocatalytic activity and stability of Co@N-HPC-800 in alkaline condition, even outperforming the commercial Pt/C + RuO 2 electrocatalysts. The in situ Raman technique demonstrates the ORR and OER catalytic process occur through the redox of Co(II) and Co(III) species. The rechargeable Zn-air battery (ZAB) assembled with Co@N-HPC-800 cathode deliveries an open circuit voltage of 1.42 V, a specific capacity of 129 mAh cm −2 , a peak power density of 89.1 mW cm −2 , and stable cyclability over 85 h at 5 mA cm −2 by refreshing the electrolyte. The Co@N-HPC-800 cathode in a flexible quasi-solid-state ZAB exhibits good flexibility and stability under different bending states. This work paves a simple and valuable way for designing non-noble high-efficient bifunctional electrocatalysts in Zn-air batteries and related energy storage and conversion technologies.

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