Abstract
Fiber-reinforcement is a well-established technique to enhance the tensile properties of polymer composites, which is achieved via changing the reinforcing material concentration and orientation. However, the conventional method can be costly and may lead to poor compatibility issues. To overcome these challenges, we demonstrate the use of micro-/nanolayer (MNL) extrusion technology to tune the mechanical properties of polypropylene (PP)/polyethylene terephthalate (PET) fibrillar blends. PET nanofibers-in-PP microfiber composites, with 3, 7, and 15 wt.% PET, are first prepared using a spunbond system to induce high aspect-ratio PET nanofibers. The PP/PET fibers are then reprocessed in an MNL extrusion system and subjected to shear and extensional flow fields in the channels of the uniquely designed layer multipliers. Increasing the mass flow rate and number of multipliers is shown to orient the PET nanofibers along the machine direction (MD), as confirmed via scanning electron microscopy. Tensile tests reveal that up to a 45% and 46% enhancement in elastic modulus and yield strength are achieved owing to the highly aligned PET nanofibers along the MD under strongest processing conditions. Overall, the range of tensile properties obtained using MNL extrusion implies that the properties of fiber-reinforced composites can be further tuned by employing this processing technique.
Highlights
Micro-/nanolayer (MNL) coextrusion, a novel polymer melt processing technology that utilizes layer multiplication as a key step in the fabrication process, has recently attracted great interest in the polymer industry
The nanofibrillation spunbond system yielded uniform high aspect ratio polyethylene terephthalate (PET) nanofibers, as as low as 0.055 μm in diameter, which were systematically reprocessed in the MNL extrusion set-up
The experimental results revealed that the orientation of PET nanofibers along the machine direction (MD) is a key factor that affects the tensile properties of PET nanofiber reinforced PP composites
Summary
Micro-/nanolayer (MNL) coextrusion, a novel polymer melt processing technology that utilizes layer multiplication as a key step in the fabrication process, has recently attracted great interest in the polymer industry. Recent studies exploited MNL coextrusion to manufacture films with unique optical, mechanical, and gas barrier properties. These films consist of hundreds of layers each less than 100 nm in thickness and include light-reflective films [1], optical lenses [2,3], and soundproofing film/foam multilayered composites [4,5]. Tangirala et al fabricated novel light-reflecting multilayer polymer films with 1024 nanolayers in a strictly alternating fashion. Two different polymers with different refractive indices were employed and Polymers 2020, 12, 2585; doi:10.3390/polym12112585 www.mdpi.com/journal/polymers
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