Abstract
Four non-halogenated ionic liquids (ILs) with trihexyl(tetradecyl)phosphonium cation are tested as lubricant additives to polypropylene (PP) and lithium-complex (LiX) greases. In pin-on-disk tests at elevated temperatures, the addition of an IL with bis(oxalato)borate ([BOB]) anion reduces wear by up to 50% when compared to the neat LiX base grease; an IL with bis(mandelato)borate ([BMB]) anion reduces friction by up to 60% for both PP and LiX. Elemental analysis reveals that oxygen-rich tribofilms help to reduce wear in case of [BOB], while the friction reduction observed for [BMB] is likely caused by adsorption processes. We find that temperature has a pronounced effect on additive expression, yet additive concentration is of minor importance under continuous sliding conditions. In contrast, rolling-sliding experiments at 90 °C show that the traction performance of LiX grease is dependent on additive concentration, revealing a reduction in traction by up to 30 and 40% for [BMB]- and [BOB]-containing ILs at concentrations of 10 wt%. Finally, an IL with dicyanamide anion reduces friction and increases wear in pin-on-disk tests at room temperature, while an IL with bis-2,4,4-(trimethylpentyl)phosphinate anion increases wear, showing only limited potential as grease additives. Overall, this work demonstrates the ability of non-halogenated ILs to significantly extend grease performance limits.
Highlights
Lubricating greases rely on carefully designed additive packages to reduce friction and wear under harsh operating conditions
Focusing on phosphonium ionic liquids (ILs), the present study aims to further the understanding of IL performance in lubricating greases
flow transition index (FTI) is well correlated with the complex viscosity for both grease types up to 90 °C, decreasing logarithmically as temperature increases
Summary
Lubricating greases rely on carefully designed additive packages to reduce friction and wear under harsh operating conditions. Due to a large number of possible ion combinations, their physicochemical properties can be tuned widely. Their polar nature eases their dissolution in polar liquids such as vegetable oils and esters [2,3,4,5,6,7,8,9,10], while many ILs show reasonably good solubility in poly-alpha-olefins (PAOs) [11,12,13,14] and mineral oils [14,15,16,17,18]
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