Abstract
The Fused-Deposition Modelling (FDM) technique has transformed the manufacturing discipline by simplifying operational processes and costs associated with conventional technologies, with polymeric materials being indispensable for the development of this technology. A lack of quantification of viscoelastic/plastic behavior has been noted when addressing FDM parts with Polyetherimide (PEI), which is currently being investigated as a potential material to produce functional end-products for the aerospace and health industry. Primary and secondary creep along with stress relaxation tests have been conducted on FDM PEI specimens by applying stresses from 10 to 40 MPa for 100 to 1000 min. Specimens were 3D printed by varying the part build orientation, namely XY, YZ, and XZ. Creep results were fitted to the Generalized Time Hardening equation (GTH), and then this model was used to predict stress relaxation behavior. FDM PEI parts presented an isotropic creep and stress relaxation performance. The GTH model was proven to have a significant capacity to fit viscoelastic/plastic performances for each single build orientation (r > 0.907, p < 0.001), as well as a tight prediction of the stress relaxation behavior (r > 0.998, p < 0.001). Averaged-orientation coefficients for GTH were also closely correlated with experimental creep data (r > 0.958, p < 0.001) and relaxation results data (r > 0.999, p < 0.001). FDM PEI parts showed an isotropic time-dependent behavior, which contrasts with previous publications arguing the significant effect of part build orientation on the mechanical properties of FDM parts. These findings are strengthened by the high correlation obtained between the experimental data and the averaged-coefficient GTH model, which has been proven to be a reliable tool to predict time-dependent performance in FDM parts.
Highlights
Fused-Deposition Modelling (FDM) is the most extensively used Additive Manufacturing (AM) technology and has recently generated increased interest in various industrial areas, from biomedical to aerospace engineering, by limiting the preliminary cost of driving Computer-Aided
Because nonlinear viscoelastic/plastic behavior in plastics are expected to be exhibited in prior studies, as in work by Salazar-Martín et al [27], and because finding a practical approach for predicting creep and stress relaxation behavior in Finite Element Method (FEM) simulations is the aim of this study, the Generalized Time Hardening (GTH) model was chosen [31,32]
Tensile tests in FDM PEI specimens (Table 5) revealed isotropic material behavior in the elastic domain of ULTEM parts
Summary
Fused-Deposition Modelling (FDM) is the most extensively used Additive Manufacturing (AM) technology and has recently generated increased interest in various industrial areas, from biomedical to aerospace engineering, by limiting the preliminary cost of driving Computer-Aided. Different levels of stress held for up to 300 and 1000 min were experimentally addressed Results showed that these process parameters are significant factors when analyzing the creep behavior of FDM parts, that of part build orientation. To the knowledge of authors, it is noted that the time-dependent mechanical properties of FDM Polyetherimide (PEI) parts have not yet been addressed in previous works This material is gaining interest in the aerospace and health industry because of its reasonable mechanical strength and heat resistance and the feasibility of it being manufactured with AM technologies [2]. This study investigates the primary and secondary creep and the stress relaxation characteristics of FDM PEI parts by varying the part build orientation parameter, which has been proven to be a critical parameter, as discussed above. Conclusions are discussed along with their translation to industry and research application
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