Thixoforming of semi-solid AZ91D alloy with high solid fraction prepared by the RUE-based SIMA process

Abstract

In the present study, semi-solid billets of AZ91D magnesium alloy were prepared by employing the repetitive upsetting-extrusion (RUE) based strain induced melt activation (SIMA) process. Thixoforming experiments were performed using semi-solid alloys experiencing various RUE temperatures and semi-solid reheating temperatures. The microstructure characterization and microhardness of the thixoformed products were investigated. Microstructure examination results indicated that semi-solid globular microstructure ensuring good thixotropic filling performance was prepared by applying the RUE-based SIMA method. Thixoformed components with good surface quality were obtained. Compared with the original as-cast alloy, significant grain refinement and microhardness improvement occurred in the thixoformed components. And the mean grain sizes and microhardness values were measured to be in the ranges of 11.81–23.84 μm and Hv80.67–Hv90.65, respectively. By means of further comparison of microstructure and microhardness, the grain coarsening and microhardness reduction of the thixoformed components were verified by elevating the RUE deformation temperature and semi-solid remelting temperature. Furthermore, strengthening mechanisms during thixoforming involving the application of the RUE-based SIMA route were discussed in detail. The results showed that the comprehensive effect of fine grain strengthening, dispersion strengthening, and solid solubility strengthening should be responsible for microhardness improvement.