Abstract

Two series of Fe and Al double substituted MnSiγ chimney ladders with a nominal valence electron count, VEC=14 per transition metal were prepared (γ=1.75). Simultaneous replacement of Mn with Fe and Si with Al yielded the Mn1−xFexSi1.75−xAlx series while the second Mn1−xFexSi1.75–1.75xAl2x series follows the pseudo-binary between MnSi1.75 and FeAl2. Scanning electron microscopy and elemental mapping revealed that ~60% of the nominal Al content ends up in the product with the remainder lost to sublimation, and that up to 7% Al can be substituted in the main group sublattice. Profile analysis of X-ray powder diffraction data revealed gradual changes in the cell metrics, consistent with the simultaneous substitution of Fe and Al in a fixed ratio. All samples are p-type with VEC≈13.95 from the structural data and ~1×1021 holes cm−3 from variable temperature Seebeck measurements. The substituted samples have lower electrical resistivities (ρ300K=2–5mΩcm) due to an improved microstructure. This leads to increased thermoelectric power factors (largest S2/ρ=1.95mWm−1 K−2) compared to MnSiγ. The thermal conductivity for the Mn0.95Fe0.05Si1.66Al0.1 sample is 2.7Wm−1K−1 between 300 and 800K, and is comparable to literature data for the parent material.

Highlights

  • Thermoelectric energy converters can be used to increase the efficiency of any heat generating process

  • X-ray powder diffraction and microscopy imaging confirm that Fe and Al double substitution is an effective route to increase the amount of Al substitution in the MnSiγ chimney ladder structure

  • EDX elemental analysis suggests that about 60% of the nominal Al content is found in the final product while the remainder is lost due to sublimation

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Summary

Introduction

Thermoelectric energy converters can be used to increase the efficiency of any heat generating process. Over the past decades a large number of material systems have been investigated for thermoelectric power generation, including lead tellurides, skutterudites, half-Heuslers and silicon-germanium alloys [2,3,4,5,6]. Another group of materials under investigation are intermetallic compounds with the Nowotny chimney-ladder (NCL) structure. These form for a variety of combinations of group 4–9 transition metals and group 13–14 main group elements with VEC E14 [7,8,9,10]. When the VEC is close to 14, the Fermi energy is located in the middle of a narrow band gap and the chimney ladder compounds exhibit semiconducting properties

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