Thermoelectric Generator Used in Fire-Alarm Temperature Sensing

Abstract

Here we present a thermoelectric (TE) generator used in fire-alarm temperature sensing. The TE module, a core component of this generator, has a sandwich-like structure consisting of a Cu/Sn95Ag5/coated Ni/sprayed Ni/TE/sprayed Ni/coated Ni/Sn95Ag5/Cu multilayer that exhibits a low internal resistance of 5.5 Ω to 5.9 Ω and a contact resistance of 0.51 Ω to 0.91 Ω at room temperature (RT), enabling the TE generator to attain an open-circuit voltage (Vop) of 1.50 V at RT and 2.97 V at ~90°C. Moreover, its maximum output power (pmax) was estimated to be 11.6 mW and 428.7 mW, respectively, for a temperature difference (ΔT) of 9.3°C and 52.9°C. These values are comparable to those for the bulk TE generator developed by Thermonamic. According to these figures, we obtain corresponding power densities of ~7.25 × 103 nW/mm2 and 2.68 × 105 nW/mm2, respectively. Although there is still much room to improve the performance of the generator when the source temperature rises above 90°C, the output voltages and maximum output powers attained in the current testing conditions are large enough to drive small electronic devices such as fire-alarm systems etc. Therefore, it is believed that the fabrication technology and designed structure of the generator are appropriate for such applications.