Thermal efficiency optimisation of mini-channel flat plate collectors using Pb(NO3)2–NaNO3–NaCl/BN-based phase change material storage

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Solar thermal energy plays a vital role among renewable energy sources, with enhancing solar collector performance remaining a key research priority. This study investigates the efficiency improvement of a mini-channel flat plate collector integrated with a novel composite phase change material (CPCM), Pb(NO3)2 -NaNO3 -NaCl/Boron Nitride. The incorporation of CPCM effectively minimizes heat loss, stores surplus thermal energy, and provides passive cooling to the collector. Experimental results revealed that the collector outlet temperature decreased from 62°C to 52°C, resulting in a thermal efficiency of 90%. The maximum power output reached 400 W, while the system stored 50 kJ of thermal energy. The CPCM exhibited a melting temperature of 110°C and a solidification temperature of 115°C, maintaining stability with only a 2°C variation after multiple thermal cycles. Thermogravimetric analysis confirmed excellent stability with 40% degradation at 700°C. Furthermore, the CPCM demonstrated a thermal conductivity of 0.92 W/m ċ K, a latent heat of 12.53 J/g, and a specific heat capacity of 0.64 J/g ċ K. The mini-channel configuration enhanced heat flux by 30% with a pressure drop of 100 Pa at 6 L/min flow rate. CFD simulations conducted using Python verified that CPCM integration and the mini-channel design substantially improved collector performance.

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