Abstract

Guidelines for the new hot-mix asphalt design system, Superpave, were developed under the Strategic Highway Research Program. One of the most controversial components of this system is the aggregate gradation restricted zone. This restricted zone was adopted as a gradation specification primarily to deter the use of high levels of natural sand in high-performance mixes. By designing mixes with gradations that avoid the restricted zone (i.e., limit natural sand), the internal strength provided by internal friction could be improved. Some agencies question the validity of the restricted zone. The specified gradations of many current mixes contain bands that enter the restricted zone, but the mixes have performed well for years in actual field conditions. The Georgia Department of Transportation (GDOT) currently specifies several standard mixes with gradations that enter the restricted zone and still perform well. These high-performance mixes contain good quality, 100 percent manufactured aggregates and no natural sand. GDOT recommends that the Georgia loaded wheel tester or some other proof tester be incorporated into the mix design process to screen mixes before rejecting them solely because their combined gradation enters the restricted zone. If mixes having combined gradations that enter the restricted zone are categorically rejected, mixes that are economical for the purpose intended may be rejected in the process.

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