The prospects for very high-power electron accelerators for processing bulk materials

Abstract

The recent growth in the industrial usage of ionizing radiation has been stimulated by the development of reliable, high-power, electron beam generators which operate in the beam power range of 10 to 100 kilowatts. This high output has reduced the costs of radiation processes to about $0.001 per megarad-pound of product material. At this rate electron beam treatment is now less expensive than conventional methods for curing plastic and rubber products and sterilizing medical disposables. Future applications of electron beam radiation to bulk chemicals and waste materials will require even larger generators operating in the power range of 100 to 1000 kilowatts to handle greater material thruputs. Unit processing costs must be further reduced because of the lower intrinsic values of these materials. Fortunately, lower unit costs will follow the development of more powerful equipment because most of the cost factors do not increase in proportion to the output power. This is demonstrated by analyzing the downward trends in radiation processing costs as the machine voltage and the beam current are increased. The Dynamitron accelerator technology is reviewed to show that this could be one method of achieving the projected power levels. Several large-scale radiation processes are discussed to show that applications can be found for electron beam systems operating in the projected range.