Abstract

The microstructure evolution and mechanical properties of a Ti-Al-Cr-Nb alloy prepared by spark plasma sintering (SPS) at different temperatures and stresses were investigated in detail. Sintering temperature plays a key role in the densification process and phase transformation, which determines the microstructure. The mechanical properties of the sintered alloys depend on the microstructure caused by the sintering. Furthermore, the densification process and mechanism of TiAl-based metallic powders during SPS were studied based on experimental results and theoretical analysis, the results of which will help fabricate these kinds of intermetallic alloys using a powder metallurgy technique and accelerate their industrial applications.

Highlights

  • Alloys based on the intermetallic phase γ-TiAl are increasingly used as potential replacements for nickel-based superalloys in different application fields, e.g., turbine blades, space vehicles, and stationary turbines [1,2]

  • The mechanical properties of TiAl-based alloys mainly depend on their microstructure [5,6], and the alloys are regularly forcibly treated using hot isostatic processing (HIP), or hot processing [7,8] to eliminate porosity or refine grains, which can improve their performance, but inversely gives rise to a longer manufacturing duration and higher cost of investment

  • They were mainly composed of a single α2 phase due to the rapid cooling rate

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Summary

Introduction

Alloys based on the intermetallic phase γ-TiAl are increasingly used as potential replacements for nickel-based superalloys in different application fields, e.g., turbine blades, space vehicles, and stationary turbines [1,2]. TiAl-based alloys can usually be produced by conventional casting or ingot metallurgy, etc. Microstructural defects such as porosity, coarse grain and composition heterogeneity, and low material utilization ratio of TiAl-based alloys hinder their actual engineering applications. The mechanical properties of TiAl-based alloys mainly depend on their microstructure [5,6], and the alloys are regularly forcibly treated using hot isostatic processing (HIP), or hot processing [7,8] to eliminate porosity or refine grains, which can improve their performance, but inversely gives rise to a longer manufacturing duration and higher cost of investment.

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