The Influence of the Geometry of Grooves on the Operating Parameters of the Impeller in a Centrifugal Pump with Microgrooves

Abstract

Centrifugal pumps are one of the most widely used machines in all branches of industry. For this reason, their efficiency has a significant impact on energy consumption in global industry (about 20%). It is extremely difficult to design low-specific-speed centrifugal pumps at acceptable efficiency levels due to increasing losses in the impeller (hydraulic, volumetric, and mechanical). This article presents the influence of the geometric features of grooves (width, depth), and the number of them, on the operating parameters of the impeller in a centrifugal pump with microgrooves. The principle of operation of this solution involves the passive control of the flow in the boundary layer using rectangular grooves. The grooves are made inside the flow channels of the impeller and are intended to reduce hydraulic losses occurring during flow. This is mainly due to a reduction in losses in the boundary layer. In order to determine the influence of the grooves’ parameters on the energy characteristics of the impeller, numerical calculations and experimental measurements were performed on 15 sets of impellers, which were obtained using experimental planning methods. The CFD calculations were conducted in order to understand the flow phenomena that occur in the impeller with the microgeometry and their effect on a reduction in internal flow losses. Based on the research results, useful guidelines for designing impellers with low-speed characteristics were formulated.