Abstract

This paper is aimed at investigating the benefits in terms of energy efficiency of new electro-hydraulic architectures for power distribution systems of a medium-size agricultural tractor, with a focus on the hydraulic high-pressure circuit. The work is part of a wider industrial research project called TASC (Smart and Clean Agricultural Tractors [1]). Traditional and alternative architectures have been modelled and energetically compared through simulation, using a lumped parameter approach. Experimental data previously acquired have been used to validate the models and to replicate real working conditions of the machine in the simulation environment. A typical on-field manoeuvre has been used as duty cycle, to perform an effective energetic analysis. The standard hydraulic circuit is a multi-users load sensing system that uses a single variable displacement pump to feed steering, trailer brake and auxiliary utilities in that order. The key idea of the proposed solutions is the separation of steering from the other implements, to optimize the entire energy management. In particular, the paper investigates new and flexible solutions for the auxiliary utilities, including an electro-hydraulic load sensing architecture with variable pump margin, an electronic flow matching and flow sharing architecture, and an electronic strategy for automatic pressure compensation. The simulation results show that good energy saving can be achieved with the alternative architectures, so that physical prototyping of the most promising solutions will be realized as next step of the project.

Highlights

  • In the field of off-road vehicles, the increasing need to reduce fuel consumption and pollutant emission is pushing the research towards solutions that allow reducing the overall energy consumption of the machines, without affecting the performance

  • The Variable Pump Margin (VPM) strategy is the simplest to be integrated since it only requires the replacement of the pump load sensing compensator

  • The more efficient pump margin regulation map of the VPM Remotes Electronically Compensated (REC) separated architecture allows to reduce the consumption by approximately 17%

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Summary

Introduction

In the field of off-road vehicles, the increasing need to reduce fuel consumption and pollutant emission is pushing the research towards solutions that allow reducing the overall energy consumption of the machines, without affecting the performance. This work analyses the hydraulic high-pressure circuit of a medium-size agricultural tractor, chosen as the target vehicle of the research project, with a particular focus on the auxiliary utilities, which are those requiring most of the power [2]. As a consequence, when multiple actuators work together at different loads, the pump pressure is adjusted according to the highest load, and pressure compensation is required to maintain the control of the lower loaded users, leading to significant energy dissipation. It is common today to investigate the possibility to separate the users, to improve the overall efficiency

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