The effect of polyurethane-isophorone microcapsules on self-healing properties of an automotive clearcoat

Abstract

Purpose – The purpose of this work was to prepare a catalyst-free microcapsules as self-healing agent in an automotive clearcoat to improve the scratch resistance of coatings. Design/methodology/approach – In this research, microcapsule with isophorone diisocyanate (IDPI) core and polyurethane shell were prepared and used in self-healing coatings. Microcapsules synthesised were characterised by thermal gravimeter and infrared spectra. The microcapsules were dispersed in an acrylic-melamine clearcoat, and the scratch resistance was evaluated. Findings – The triplex product and the formed polyurethane bonds were confirmed by thermal gravimeter and infrared spectra. In addition, smooth spherical particles with a diameter of 1.5 to 1.7 micronmeters were observed by a scanning electron microscope. The microcapsules dispersed in an acrylic-melamine clearcoat increased the scratch resistance of coatings. Also, the self-healing feature of those coatings was proved. Research limitations/implications – The size of microcapsules can affect its dispersion in the clearcoat and consequently affect the properties of the cured films. Practical implications – The self-healing coatings are interested for many industries such as building and automotive industries. The reported data can be used by the formulators working in the R & D departments. Social implications – Self-healing systems are considered as one of the smart coatings. Therefore, the developing of its knowledge can help to extend its usage to different applications. Originality/value – The application of microcapsules in the coating as healing agents is a great challenge, which has been hardly investigated so far. In the current research, the effect of polyurethane-IDPI microcapsules in an automotive clearcoat as a self-healing coating was investigated.