Abstract

HDDR processed Nd-Fe-B powders blended with Nd-Cu powders were hot-pressed and then hot-deformed to obtain fully dense, anisotropic magnets. The microstructure evolution in hot-pressed and hot-deformed HDDR magnets was studied to illustrate the impact of Nd-Cu diffusion on coercivity and deformation ability. It was found that the coercivity and the deformation ability were improved significantly by Nd-Cu addition. The coercivity of hot-deformed magnets was increased from 3.81kOe to 13.01kOe after 2wt% Nd-Cu additions and the annealing at 900°C for 2h. Scanning electron microscopy and transmission electron microscopy observations revealed that the variation in coercivity was attributed to the diffusion of Nd-Cu along the grain boundaries during hot pressing and hot deformation.

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