Abstract
Interfacial surfaces generated by corrosion-induced de-adhesion of organic coatings on bare steel have been analyzed by X-ray photo-electron spectroscopy (XPS). XPS elemental analyses have been used to provide an initial overview of changes in composition relative to untested surfaces; high resolution XPS spectra have been used to provide more detailed, sometimes semi-quantitative, analyses of molecular functional group composition. The high resolution spectra of specimen surfaces have been compared with each other and with reference compounds qualitatively and, in more detail, by calculating difference spectra and binding energy differences. Curve resolution methods have been employed to estimate functional group compositions. Corrosion-induced de-adhesion is associated principally with cathodic corrosion reactions and reaction products, including hydroxide. Epoxy ester-based coating interfacial surfaces have been demonstrated to bear (in addition to undegraded resin) carboxylate moieties indicative of ester saponification. For model epoxy-urethane and epoxy-amine coatings, a substantial carbonate residue is deduced. This residue is attributed to degradation of urethane and urea moieties. In addition, the presence of polymer residues on the interfacial substrate surfaces is demonstrated. It is concluded that de-adhesion involves substantial cohesive failure of the coating resin in the interfacial region.
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