Tensile and impregnation behavior of unidirectional hemp/paper/epoxy and flax/paper/epoxy composites

Abstract

Natural continuous bast fibres (hemp, flax, etc.) are gaining popularity in composite materials because they can advantageously replace glass fibres. It is found that intrinsic properties of unidirectional (UD) composites are almost equivalent to those of unidirectional glass fibre composites. Unfortunately it is difficult to get repeatable results because of the inherent variability in the properties of bast fibres compared to glass fibres. Their quality is largely affected by the weather conditions, the extraction location along the plant and the techniques used to extract them (retting, bleaching, etc.). In this work, unidirectional hemp/paper/epoxy and flax/paper/epoxy composites are manufactured by adding one or two sheets of paper at the surface of a unidirectional layer of hemp or flax fibres before molding. The composites are tested under tensile loads and the results compared with those obtained for UD composites made without paper. The results show a significant increase in strength and modulus repeatability when the paper layer is present. A significant increase in strength and modulus was also obtained compared to the base epoxy properties. The resin permeability of the flax–paper reinforcement has also been evaluated and compared to that of a standard glass fabric. Globally, the results suggest that adding thin sheets of paper at the surface of reinforcement layers stabilizes and increases the composite strength but slightly reduces the Young’s modulus. However the permeability of the flax–paper reinforcement was much lower than that of the glass fabric. Modifications to the paper architecture will be required to improve this aspect.