Ten thousand hour stable zinc air batteries via Fe and W dual atom sites

HighlightsA novel method is developed to prepare bifunctional oxygen electrocatalysts composed of Co nanoparticles and highly dispersed Fe loaded on N-doped carbon substrates by virtues of metal-organic frameworks and two different doping processes.The designed catalysts show comparable performance with commercial catalysts. Meanwhile, rechargeable Zn-air batteries with prepared catalysts demonstrate high peak power density and good cycling stability.The performance promotion originates from the synergy between Co nanoparticles and highly dispersed Fe, porous structures, large specific areas, and distinct three-dimensional carbon networks. Searching for cheap, efficient, and stable oxygen electrocatalysts is vital to promote the practical performance of Zn-air batteries with high theoretic energy density. Herein, a series of Co nanoparticles and highly dispersed Fe loaded on N-doped porous carbon substrates are prepared through a “double-solvent” method with in situ doped metal-organic frameworks as precursors. The optimized catalysts exhibit excellent performance for oxygen reduction and evolution reaction. Furthermore, rechargeable Zn-air batteries with designed catalysts demonstrate higher peak power density and better cycling stability than those with commercial Pt/C+RuO2. According to structure characterizations and electrochemical tests, the interaction of Co nanoparticles and highly dispersed Fe contributes to the superior performance for oxygen electrocatalysis. In addition, large specific surface areas, porous structures and interconnected three-dimensional carbon networks also play important roles in improving oxygen electrocatalysis. This work provides inspiration for rational design of advanced oxygen electrocatalysts and paves a way for the practical application of rechargeable Zn-air batteries.

Rational design of advanced oxygen electrocatalysts for high-performance zinc-air batteries

It is necessary to develop new energy technologies because of serious environmental problems. As one of the most promising electrochemical energy conversion and storage devices, the Zn–air battery has attracted extensive research in recent years due to the advantages of abundant resources, low price, high energy density, and high reduction potential. However, the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) of Zn–air battery during discharge and charge have complicated multi-electron transfer processes with slow reaction kinetics. It is important to develop efficient and stable oxygen electrocatalysts. At present, single-function catalysts such as Pt/C, RuO2, and IrO2 are regarded as the benchmark catalysts for ORR and OER, respectively. However, the large-scale application of Zn–air battery is limited by the few sources of the precious metal catalysts, as well as their high costs, and poor long-term stability. Therefore, designing bifunctional electrocatalysts with excellent activity and stability using resource-rich non-noble metals is the key to improving ORR/OER reaction kinetics and promoting the commercial application of the Zn–air battery. Metal–organic framework (MOF) is a kind of porous crystal material composed of metal ions/clusters connected by organic ligands, which has the characteristics of adjustable porosity, highly ordered pore structure, low crystal density, and large specific surface area. MOFs and their derivatives show remarkable performance in promoting oxygen reaction, and are a promising candidate material for oxygen electrocatalysts. Herein, this review summarizes the latest progress in advanced MOF-derived materials such as oxygen electrocatalysts in a Zn–air battery. Firstly, the composition and working principle of the Zn–air battery are introduced. Then, the related reaction mechanism of ORR/OER is briefly described. After that, the latest developments in ORR/OER electrocatalysts for Zn–air batteries are introduced in detail from two aspects: (i) non-precious metal catalysts (NPMC) derived from MOF materials, including single transition metals and bimetallic catalysts with Co, Fe, Mn, Cu, etc.; (ii) metal-free catalysts derived from MOF materials, including heteroatom-doped MOF materials and MOF/graphene oxide (GO) composite materials. At the end of the paper, we also put forward the challenges and prospects of designing bifunctional oxygen electrocatalysts with high activity and stability derived from MOF materials for Zn–air battery.

The development of low-cost, high-performance oxygen electrocatalysts is of great significance for energy conversion and storage. As a potential substitute for precious metal electrocatalysts, the construction of efficient and cost-effective oxygen electrocatalysts is conducive to promoting the widespread application of zinc-air batteries. Herein, CoxNiyMOF nanoparticles encapsulated within a carbon matrix were synthesized and employed as cathode catalysts in zinc-air batteries. Co0.5Ni0.5MOF exhibits superior oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) performance and durability. The zinc-air battery assembled with Co0.5Ni0.5MOF as the air cathode exhibits a maximum power density of 138.6 mW·cm-2. These improvements are mainly attributed to the optimized metal composition of the cobalt-nickel alloy, which increases the specific surface area of the material and optimizes its pore structure. Significantly, the optimization of the electronic structure and active sites within the material has led to amplified ORR/OER activity and better zinc-air battery performance. This study underscores the immense promise of Co0.5Ni0.5MOF catalysts as feasible substitutes for commercial Pt/C catalysts in zinc-air batteries.

Bifunctional ligand Co metal-organic framework derived heterostructured Co-based nanocomposites as oxygen electrocatalysts toward rechargeable zinc-air batteries

The millisecond fabrication of medium-entropy alloy as a high-performance bifunctional electrocatalyst for ultralong-term rechargeable zinc–air batteries

The rational construction of efficient bifunctional oxygen electrocatalysts is of immense significance yet challenging for rechargeable metal–air batteries. Herein, this work reports a metal–organic framework derived 2D nitrogen‐doped carbon nanotubes/graphene hybrid as the efficient bifunctional oxygen electrocatalyst for rechargeable zinc–air batteries. The as‐obtained hybrid exhibits excellent catalytic activity and durability for the oxygen electrochemical reactions due to the synergistic effect by the hierarchical structure and heteroatom doping. The assembled rechargeable zinc–air battery achieves a high power density of 253 mW cm−2 and specific capacity of 801 mAh gZn−1 with excellent cycle stability of over 3000 h at 5 mA cm−2. Moreover, the flexible solid‐state rechargeable zinc–air batteries assembled by this hybrid oxygen electrocatalyst exhibits a high discharge power density of 223 mW cm−2, which can power 45 light‐emitting diodes and charge a cellphone. This work provides valuable insights in designing efficient bifunctional oxygen electrocatalysts for long‐life metal–air batteries and related energy conversion technologies.

Rechargeable zinc-air batteries (ZABs) rely on the development of high-performance bifunctional oxygen electrocatalysts to facilitate efficient oxygen reduction/evolution reactions (ORR/OER). Single-atom catalysts (SACs), characterized by their precisely defined active sites, have great potential for applications in ZABs. However, the design and architecture of atomic site electrocatalysts with both high activity and durability present significant challenges, owing to their spatial confinement and electronic states. In this study, a strategy is proposed to fabricate structurally uniform dual single-atom electrocatalyst (denoted as P-FeCo/NC) consisting of P-bridging Fe and Co bimetal atom (i.e., Fe-P-Co) decorated on N, P-co-doped carbon framework as an efficient and durable bifunctional electrocatalyst for ZABs. Experimental investigations and theoretical calculations reveal that the Fe-P-Co bridge-coupling structure enables a facile adsorption/desorption of oxygen intermediates and low activation barrier. The resultant P-FeCo/NC exhibits ultralow overpotential of 340mV at 10mA cm-2 for OER and high half-wave potential of 0.95V for ORR. In addition, the application of P-FeCo/NC in rechargeable ZABs demonstrates enhanced performance with maximum power density of 115mW cm-2 and long cyclic stability, which surpass Pt/C and RuO2 catalysts. This study provides valuable insights into the design and mechanism of atomically dispersed catalysts for energy conversion applications.

NaCl sealing Strategy-Assisted synthesis CoO-Co heterojunctions as efficient oxygen electrocatalysts for Zn air batteries

High-entropy nanoalloys are reported to be highly efficient and stable bifunctional oxygen catalysts, which are important for the sustainable application of rechargeable zinc-air batteries. However, phase separation is a common issue in the preparation of high-entropy nanoalloys. Herein, a high-entropy nanoalloy was successfully constructed using the molten salt electroreduction method. The bifunctional oxygen overpotential (ΔE) of the catalyst is as low as 0.72 V. The zinc-air battery assembled with this catalyst exhibits exceptional peak power density (216.7 mW cm-2) and specific capacity (784.4 mAh g-1), with a cycling stability exceeding 1200 hours, among the best values reported to date in the field.

Fe-N-C catalyst is one of most promising candidates for oxygen electrocatalysis reaction in zinc-air batteries (ZABs), but achieving sustained high activity is still a challenging issue. Herein, we demonstrate that introducing Mn single atoms into Fe-N-C (Mn1@Fe-N-C/CNTs) enables the realization of highly efficient and durable oxygen electrocatalysis performance and application in ZABs. Multiple characterizations confirm that Mn1@Fe-N-C/CNTs is equipped with Mn-N2O2 and Fe-N4 sites and Fe nanoparticles. The Mn-N2O2 sites not only tune the electron structure of Fe-Nx sites to enhance intrinsic activity, but also scavenge the attack of radicals from Fe-Nx sites for improvement in ORR durability. As a result, Mn1@Fe-N-C/CNTs exhibits enhanced ORR performance to traditional Fe-N-C catalysts with high E1/2 of 0.89 V vs reversible hydrogen electrode (RHE) and maintains ORR activity after 15 000 CV. Impressively, Mn1@Fe-N-C/CNTs also presents excellent OER activity and the difference (ΔE) between E1/2 of ORR and OER potential at 10 mA cm-2 (Ej10) is only 0.59 V, outperforming most reported catalysts. In addition, the maintainable bifunctional activity of Mn1@Fe-N-C/CNTs is demonstrated in ZABs with almost unchanged cycle voltage efficiency up to 200 h. This work highlights the critical role of Mn single atoms in enhancing ORR activity and stability, promoting the development of advanced catalysts.

Carbon dots bridge NiO and Mn2O3 as highly efficient bifunctional oxygen electrocatalysts for rechargeable zinc-air batteries

TiC-modified α-MnO2 nanowires as highly efficient oxygen electrocatalyst for rechargeable Zn-air batteries

Sandwiched heterostructure of NiFe2O4/TiO2 nanocrystals and MXene nanosheets for highly active oxygen electrocatalyst in rechargeable zinc-air batteries

Rational design of ultrafine cobalt free electrospun nanofibers as efficient and durable binfunctional oxygen electrocatalysts for rechargeable zinc-air battery