Технологические базы: понятие и проблемы формирования

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The task of achieving the required accuracy of the positional relationship of the part surfaces, as a rule, is solved at the stage of manufacturing the engineering products. Basing is a procedure associated with the orientation of surfaces in the process of processing a part or assembling a product in order to meet the specified conditions of positional relationship. The practical interpretations of the principles of the basing theory do not allow to find the sound solutions to the key problems that arise in the course of basing. The presented analysis of the interpretations of the concepts used in the basing theory reveals the emerging uncertainties in solving the problems of ensuring the positional relationship of the surfaces in the machining process. It has been stated that the existing regulatory documents (GOST 21495-76, GOST 3.1109-82) do not indicate the ultimate practical purpose of basing. There are considered the problems of representing the 3D geometric structures. There is illustrated a 6D diagram, which includes three linear and three angular coordinates. Analysis of uncertainties in basing theory has been carried out, different cases of basing have been considered, in the result of which basing has been defined as positioning the shaping movements of the tool relative to the surface (surfaces), to which the requirements of the positional relationship are set. The schemes for basing prismatic and cubical parts are given. Conclusions are drawn about the lack of reference to the geometric properties of surfaces and their dimensions (extent, width) when assigning them as base ones. The conditions for the set of bases have been investigated, the rules for arranging the bases in basing process have been formulated.

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