Abstract

This work presents a new synthetic approach to aromatic and aliphatic polycarbonates by melt polycondensation of bisphenol A diacetates with alkylene- and arylenediphenyl dicarbonates. The diphenyl dicarbonates were prepared from phenyl chloroformate and the corresponding dihydroxy compounds. The process involved a precondensation step under a slow stream of dry argon with the elimination of phenyl acetate, followed by melt polycondensation at high temperature and under vacuum. The potential of this reaction is demonstrated by the successful synthesis of a series of aromatic-aromatic and aromatic-aliphatic polycarbonates having inherent viscosities from 0.19 to 0.43 dL/g. Thus low to intermediate molecular mass polymers were obtained. The 13C-NMR spectra of the carbon of the carbonate group showed that the formed polycarbonates contain partial random sequence distribution of monomer residues in their chains. The polycarbonates were characterized by inherent viscosity, FTIR, 1H-NMR and 13C-NMR spectroscopy. The glass transition temperatures, measured by DSC, of the polycarbonates were in the range 13–108 °C. The thermogravimetric curves of showed that these polymers have good thermal stability up to 250 °C. The present approach may open the door for novel polycarbonates containing other organic functional groups.

Highlights

  • Polycarbonates are high heat engineered thermoplastic polymers having unique properties

  • The synthetic approach used in this work was based on interchange reaction of alkylene- or arylenediacetates with alkylene- or arylenediphenyl dicarbonates

  • The alkylene- and arylenediphenyl dicarbonates were prepared in THF solution by the reaction of the various dihydroxy compounds with phenyl chloroformate (PCF) in the presence of excess pyridine [33] as shown in Scheme 1

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Summary

Introduction

Polycarbonates are high heat engineered thermoplastic polymers having unique properties. Aromatic polycarbonates derived from bisphenol A have been extensively studied and found to be interesting because of their useful properties; such as rigid molecular structure, exceptional impact resistance, chemical and dimensional stability, toughness, optical clarity, and thermal stability [6,7,8,9,10,11]. They offer excellent moldability and extrudability, good fire resistance, dimensional stability, and high optical transparency opening the door for a wide range of industrial applications [1,12]. While most amorphous polymers are stiff and brittle below their Tg values, polycarbonates retain their ductility and impact resistance below their Tg values [1]

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