Abstract

The swollen-state polymerization of poly(ethylene terephthalate) in fibre form was performed in hydrogenated terphenyl as the swelling solvent. Ultra-high-molecular-weight poly(ethylene terephthalate) (CHMW-PET) fibre with an intrinsic viscosity of 3–4dl g−1 (Mn = 2–3 × 105) was obtained. The polymerization rate of as-spun PET fibres in the swollen state was greater than that of PET granules in the swollen state. It was clarified that the polymerization rate was related to the chain mobility of the starting materials. The chain mobility was influenced by various conditions, such as changing rigidity of the segments during copolymerization, the chain orientation of the starting fibre before swollen-state polymerization and the temperature of pretreatment with the solvent. Pretreatment with solvent before polymerization was effective in increasing the chain mobility. The relation between chain mobility and polymerization rate was examined by wide-angle X-ray diffraction, density, differential scanning calorimetry, solvent content and viscoelastic measurements. Undrawn UHMW-PET fibres could be drawn 10 times or more by the zone drawing technique in spite of their high crystallinity, and the drawn fibre showed high tensile strength (12 g d−1) and high modulus (240 g d−1).

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