Study on energy-saving applications of vacuum ejectors across various operational demands

Abstract

Vacuum suction technology is a pivotal innovation within the Industry 4.0 revolution. Ejectors serve as the core of vacuum systems with distinct advantages such as simple structure, low cost, and ease of operation. However, traditional fixed ejectors suffer from low efficiency, energy waste, and poor adaptability. This study aims to optimize the design of vacuum ejectors to meet various requirements, achieving energy efficiency and high performance in automated production. On this basis, an energy-saving vacuum system based on dual ejectors is proposed, which can switch between single and dual ejectors depending on different working stages. When the vacuum reaches 90 kPa, the required motive pressure and the entrainment ratio are selected as the screening indicators for the vacuum ejector. A two-dimensional axisymmetric model is established and verified through experimentation. The key parameters are identified through a single-factor analysis. A multi-factor analysis is employed to determine the recommended values for each parameter and their respective applications. The energy-saving effects of the optimized ejectors are evaluated in conjunction with the automated processes. The findings indicate that the vacuum system based on dual ejectors can achieve rapid response and low air consumption. This paper contributes to advancing the research on energy-saving applications of ejectors.